SR-15-001 – RAIDER CLUTCH INTERLOCK SWITCH – SAFETY RECALL CAMPAIGN – 2006 Mitsubishi Raider

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NHTSA Campaign Number: 14V795
Manufacturer Chrysler Group LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 54,164

 

Clutch Ignition Interlock Switch

Broken springs can result in a no-start condition, or cause unintended movement when the ignition is cranked, increasing the risk of a vehicle crash.

 

Summary

Chrysler Group LLC (Chrysler) is recalling certain model year 2006-2007 Dodge Ram 1500, 2500, 3500, Dakota, and 2006 Mitsubishi Raider vehicles manufactured July 1, 2005, to July 31, 2006 with manual transmissions.

The return springs in the clutch ignition interlock switch may break.

 

Remedy

Chrysler will notify owners, and dealers will replace the clutch ignition interlock switch, free of charge.

The recall began on March 27, 2015.

Owners may contact Chrysler customer service at 1-800-853-1403.

Chrysler’s number for this recall is P80.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Mitsubishi has a Recall

 

SUBJECT:

RAIDER CLUTCH INTERLOCK SWITCH – SAFETY RECALL CAMPAIGN

No: SR-15-001
DATE: April, 2015
MODEL: 2006 Raider
CIRCULATE TO: [ X ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN
[ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ X ] SALES MANAGER

 

PURPOSE

The clutch interlock switch on certain 2006 Raider trucks equipped with a manual transmission may contain a return spring that fatigues. A fatigued clutch interlock switch return spring could allow the driver to engage the engine starter motor without the clutch pedal being depressed, which could result in unintended vehicle movement when starting the vehicle.

This campaign bulletin instructs dealers to replace the clutch interlock switch on all affected trucks.

 

AFFECTED VEHICLES

Certain 2006 Raider trucks built July 1, 2005 to July 31, 2006

SR-15-001

 

CUSTOMER NOTIFICATION

A letter will be sent to all owners of affected vehicles telling them to contact their local Authorized Mitsubishi Motors dealer to have the clutch interlock switch replaced A copy of the customer notification letter appears at the end of this bulletin.

 

REQUIRED OPERATIONS

Before starting this campaign procedure, CHECK THE WARRANTY SUPERSCREEN to verify if the vehicle is an affected VIN for this campaign and this campaign procedure has not already been completed.

 

INSPECTION AND REPAIR PROCEDURE

NOTE: All components are shown removed from the vehicle for illustration purposes only.

  1. Move the driver seat to the full rearward position.
  2. Disconnect the negative battery cable.
  3. Remove and save the driver floor mat.
  4. Locate the green clutch pedal position switch connector under the instrument panel near the clutch pedal.

SR-15-001

  1. Unlock the red electrical connector lock on the green clutch pedal position switch electrical connector by sliding it rearward.

NOTE: Use a small screwdriver to unlock the red electrical connector lock. The lock may be difficult to unlock.

  1. Depress the green clutch pedal position switch electrical connector retainer tab and disconnect the clutch pedal position switch electrical connector.

 

  1. Use the following procedure to remove the white clutch pedal position switch retaining clip:

SR-15-001

  1. Squeeze the two clutch retaining arms of the pedal position switch retaining clip together.
  2. Slide the clutch pedal position switch retaining clip rearward (towards the clutch pedal).
  3. Remove and save the clutch pedal position switch retaining clip. It will be reused.
  1. Pull the switch towards the clutch pedal slightly. Then pull the back of the clutch pedal position switch outward, away from the clutch actuation rod.

SR-15-001

  1. Remove and discard the old clutch pedal position switch.
  2. Use the following procedure to install the new clutch pedal position switch:
    1. Place the new switch against the clutch rod at an angle.

NOTE: Be sure that the spring loaded plunger inside the switch is on the chrome section of the clutch actuation rod.

SR-15-001

  1. Slide the clutch pedal position switch up the clutch actuation rod slightly to compress the plunger return springs.

Caution!

Failure to install the switch as described or forcing the switch onto the rod will crack the switch.

 

  1. Place the back of the clutch pedal position switch against the rod. Then push the back of the switch against the clutch actuation rod until an audible click is heard.

SR-15-001

  1. Install the original white plastic clutch pedal position switch retaining clip. (See Step 5)
  2. Connect the clutch pedal position switch green electrical connector to the green body wire harness electrical connector. (See Step 4)
  3. Engage the clutch pedal position switch red connector lock. (See Step 4)
  4. Connect the negative battery cable. Torque bolt to 45 in-lbs (5 N-m).
  5. Use the following procedure to check clutch position switch operation:
    1. Place the gear shift in the “Neutral” position.
    2. Apply the service brake.
    3. Turn the ignition key to the “Start” position. The engine should not crank.
    4. Depress the clutch pedal.
    5. With the clutch pedal depressed, turn the ignition key to the “Start” position. The engine should crank.

NOTE: If the engine cranks with the clutch engaged (clutch pedal released), the repair was not done correctly.

  1. Install the driver side floor mat.

 

PARTS INFORMATION

Use the genuine Mitsubishi Part listed below:

Description Part Number Quantity
Switch, Clutch Interlock CBGZP801AA  1

 

WARRANTY INFORMATION

There is one possible repair scenario.

# Campaign
Operation
Repair Scenario Labor Time Allowance
1 C1501R01 Replace Clutch Interlock Switch 0.2 hrs

 

Retain replaced parts for at least 5 days after claim has been paid. Return if requested.

 

WARRANTY / RECALL CAMPAIGN CLAIM INFORMATION

Enter all claims as claim type ‘C’ – Recall/Campaign Claims

Please follow the campaign instructions when entering each claim in order to select the operation code that correctly matches up with the work that was actually performed. A claim example is provided below.

Certain 2006MY – Raider models

 

Required Operation to be performed Labor Operation Labor Time

1. Replace Raider Clutch Interlock Switch C1501R01 0.2 hrs

Claim Header Section: 2006MY Raider Clutch Interlock Switch Replacement

SR-15-001

After entering the required customer data, vehicle information and applicable campaign labor operation number on the “Repair Performed” scenario that is selected from the menu, hitting the “Save and Continue” button will automatically fill-in several fields. Please note there is only 1 possible repair scenario for this campaign.

SR-15-001

 

Campaign Claim Example:

Follow these instructions to claim for performing the replacement of the clutch interlock switch on certain 2006MY Raider models.

——————————————————————————–

 

PARTS:

All involved vehicles require the clutch interlock switch to be replaced. Replace the clutch interlock switch – Part Number: CBGZP801AA. No other parts are needed.

——————————————————————————–

 

LABOR:

The full campaign labor operation number of C1501R01 at .2 hours will be automatically entered as a result of the ‘Repair Performed’ scenario selected from the “Vehicle” page.

SR-15-001 - RAIDER CLUTCH INTERLOCK SWITCH - SAFETY RECALL CAMPAIGN - 2006 Mitsubishi Raider | 4275 Auto1

SR-15-001

 

https://static.nhtsa.gov/odi/rcl/2014/RCRIT-14V795-1102.pdf

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