SR-17-005 – Electrical Power Control Relay – 2015-2017 Mitsubishi

September 29, 2017 NHTSA CAMPAIGN NUMBER: 17V609000

Engine may Stall or Overheat

If the engine stalls, there is an increased the risk of a crash.

 

NHTSA Campaign Number: 17V609

Manufacturer Mitsubishi Motors North America, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 132,552

 

Summary

Mitsubishi Motors North America, Inc. (MMNA) is recalling certain 2015-2017 Outlander, 2015-2016 Lancer and Outlander Sport, and 2015 Lancer Evolution vehicles. These vehicles may have defective relays that can result in an engine stall, reduced engine power or the engine overheating.

 

Remedy

MMNA will notify owners, and dealers will replace the affected relays, free of charge. The recall began October 24, 2017. Owners may contact MMNA customer service at 1-888-648-7820. MMNA’s number for this recall is SR-17-005.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Mitsubishi has a Recall

 


 

PURPOSE

This campaign bulletin instructs dealers to replace the affected electrical relay with a countermeasure one.

 

BACKGROUND

Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using the defective relay:

  • If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted.
  • If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power.
  • If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.

 

AFFECTED VEHICLES

2015 – 2017 Outlander vehicles built December 5, 2014 – August 24, 2016
2015 – 2016 Lancer vehicles built December 5, 2014 – March 3, 2016
2015 – 2016 Outlander Sport vehicles built October 15, 2014 – July 8, 2016
2015 Lancer Evolution vehicles built December 5, 2014 – December 24, 2015

IMPORTANT

 

REQUIRED OPERATIONS

Before starting this campaign procedure, CHECK THE WARRANTY SUPERSCREEN to verify if the vehicle is an affected VIN for this campaign and this campaign procedure has not already been completed.

The relays to be replaced are specific to different build and engine configurations. It is imperative that you first check the Warranty Superscreen for the correct Campaign Operation and number of required relays before proceeding.

 

RELAY REPLACEMENT PROCEDURE

  1. Prepare the relay(s) according to the following Campaign Operations:
Campaign OperationRelay ReplacementPart QuantityPart Number
C1705A011. Engine Control Relay1MW400245
C1705B011. Engine Control Relay
2. VLC (Valve Lift Control) Motor Relay
2
C1705C011. Engine Control Relay
2. Radiator Fan Relay
2

 

Apply yellow paint to the top of the new relay(s)
  1. Apply yellow paint to the top of the new relay(s).

 

  1. Open the hood.
  2. Locate the fuse box.
fuse box cover tab (A)
  1. While pressing the fuse box cover tab (A), pull up the cover (B).

 

  1. Replace the appropriate relay(s).
relay(s)

  1. Close the fuse box.
  2. Close the hood.

 

PARTS INFORMATION

Use the genuine Mitsubishi Part listed below:

DescriptionPart Number
Relay,Electrical Power ControlMW400245

 

PARTS:

Replace with part number: MW400245 Relay(s)

No other parts are required.

 


8 Affected Products

Vehicles

MAKEMODELYEAR
MITSUBISHILANCER2015-2016
MITSUBISHILANCER EVOLUTION2015
MITSUBISHIOUTLANDER2015-2017
MITSUBISHIOUTLANDER SPORT2015-2016

 


16 Associated Documents

Manufacturer Notices(to Dealers,etc) – ADVANCE TECHNICAL INFORMATION NOTICE DATE: October 17, 2017 RE: Electrical Power Control Relay Safety Recall Campaign

RCMN-17V609-3073.pdf 900.241KB

 


Manufacturer Notices(to Dealers,etc) – PARTS BULLETIN No: ER-LO-01-17 Date: October, 2017

RCMN-17V609-6977.pdf 43.063KB

 


ISSUED Owner Notification Letter(Part 577) – Customer Letter C

RCONL-17V609-3850.pdf 42.13KB

 


Recall 573 Report-Amendment 2

RCLRPT-17V609-3306.PDF 218.479KB

 


ISSUED Owner Notification Letter(Part 577) – Customer Letter B

RCONL-17V609-9668.pdf 42.32KB

 


ISSUED Owner Notification Letter(Part 577) – Customer Letter A

RCONL-17V609-2422.pdf 41.961KB

 


Remedy Instructions and TSB – No: SR17005 DATE: October 2017

RCRIT-17V609-8493.pdf 248.568KB

 


Recall 573 Report-Amendment 1

RCLRPT-17V609-8387.PDF 218.44KB

 


Defect Notice 573 Report

RCLRPT-17V609-9697.PDF 218.458KB

 


Recall Acknowledgement

RCAK-17V609-3991.pdf 289.069KB

 


Recall Quarterly Report #1, 2017-4

RCLQRT-17V609-5669.PDF 214.536KB

 


Recall Quarterly Report #2, 2018-1

RCLQRT-17V609-8533.PDF 214.641KB

 


Recall Quarterly Report #4, 2018-3

RCLQRT-17V609-7582.PDF 211.466KB

 


Recall Quarterly Report #5, 2018-4

RCLQRT-17V609-2767.PDF 211.585KB

 


Recall Quarterly Report

RCLQRT-17V609-9681.PDF 214.748KB

 


Recall Quarterly Report #6, 2019-1

RCLQRT-17V609-0334.PDF 211.676KB

 


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