May 13, 2022 NHTSA CAMPAIGN NUMBER: 22V335000
Seat Belt Locking Retractor Malfunction/FMVSS 208
An unsecured child restraint system can increase the risk of injury during a crash.
NHTSA Campaign Number: 22V335
Manufacturer Mitsubishi Motors North America, Inc.
Components SEAT BELTS
Potential Number of Units Affected 2,865
Summary
Mitsubishi Motors North America, Inc. (MMNA) is recalling certain 2022 Outlander vehicles. The Automatic Locking Retractor (ALR) in the right front, second-row right, and second-row left seat belt assemblies may deactivate before the seat belts are fully retracted, which can result in an unsecured child restraint system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, “Occupant Crash Protection.”
Remedy
Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters are expected to be mailed June 23, 2022. Owners may contact MMNA customer service at 1-88-648-7820. MMNA’s number for this recall is SR-22-002.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Mitsubishi has a Recall
PURPOSE
This Campaign Bulletin provides instructions for the inspection of Lot ID numbers and production dates found on the passenger front and two outboard (left and right) 2nd row seat belts. If the Lot ID number matches (refer to page 4), seat belt(s) replacement is required. Old parts should be properly disposed of.
BACKGROUND
The Automatic Locking Retractor (ALR) function of the subject seat belt assemblies may deactivate before the webbing is fully retracted due to out of specification bearing plate located in the ALR. This condition, if it exists, does not comply with Federal Motor Vehicle Safety Standard (FMVSS) 208. If the ALR function deactivates while an affected seat belt is used to secure a child restraint seat, the child restraint seat may not be tightly secured, which increases risk of serious injury or death.
AFFECTED VEHICLES
Certain 2022 Outlander vehicles
PLEASE NOTE: Safety Recall Campaign SR-21-007REV3 has similarities with this Safety Recall Campaign. The two recalls are different, affected vehicles were produced at different times, affected seat belt lot numbers are different, and caution should be used to prevent confusion.
CUSTOMER NOTIFICATION
A letter will be sent to all owners of all potentially affected vehicles telling them to contact their local Authorized Mitsubishi Motors dealer for an inspection of the affected seat belts and replacement if necessary.
INSPECTION PROCEDURE
- Locate the seat belt tag as shown in image A and B below.
- Decipher the Lot ID. No. found on the seat belt tag(s) and refer to the chart below.
Please follow the steps outlined in the Service Manual (on MDL or MEDIC) for seat belt replacement, if necessary.
MDL: service > service tech resources > Service Related Items > Service & Owner’s Publications > 2022 Model Year Outlander > Service Manual Data > Volume 1 > Interior Supplemental Restraint System Group 52 > Seat Belt > P.52B-22
MEDIC: TIR Menu > Model Year 2022 > Model Outlander > Model Outlander DG (2022-) > Service Manual > Seat Belt > Removal and Installation > Front Seat Belt OR Rear Seat Belt
!! IMPORTANT !!
When using the 2022 Service Manual, be sure to refer to Volume 1 first. There are duplicate sections in the service information of Volume 1 and in Volumes 2-5. As for the duplicate sections of the service information, refer to only the service information in Volume 1.
WARNING
Be sure to check precautions and notes by referring to PRECAUTIONS for SEAT BELT and Removal and Installation of FRONT SEAT BELT and REAR SEAT BELT before work.
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| MITSUBISHI | OUTLANDER | 2022 |
3 Associated Documents
Noncompliance Notice 573 Report
RCLRPT-22V335-1179.PDF 215.964KB
RCLRPT-22V335-1179
Recall Acknowledgement
RCAK-22V335-6180.pdf 645.229KB
RCAK-22V335-6180
Remedy Instructions and TSB
RCRIT-22V335-7415.pdf 2300.809KB
RCRIT-22V335-7415
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V335&docType=RCL
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SEOCONTENT-START
SUBJECT: SEAT BELT AUTOMATIC LOCKING RETRACTOR (ALR) – SAFETY RECALL CAMPAIGN CIRCULATE TO: [ X ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR NO.: SR-22-002 DATE: June 2022 MODEL: 2022 Outlander [ X ] TECHNICIAN [ X ] SALES MANAGER IMPORTANT Affected new or used inventory vehicles must be repaired before the vehicle is sold/ delivered. Dealers must check their inventory vehicles’ VINs on the Warranty Superscreen to verify whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to sell/deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. CUSTOMER NOTIFICATION PURPOSE This Campaign Bulletin provides instructions for the inspection of Lot ID numbers and ront and two outboard (left and right) 2nd row 4), seat belt(s) replacement is A letter will be sent to all owners of all potentially affected vehicles telling them to contact their local Authorized Mitsubishi Motors dealer for an inspection of the affected seat belts and replacement if necessary. Copyright 2022, Mitsubishi Motors North America, Inc. required. Old parts should be properly disposed of. BACKGROUND The Automatic Locking Retractor (ALR) function of the subject seat belt assemblies may deactivate before the webbing is fully retracted due to out of specification bearing plate located in the ALR. This condition, if it exists, does not comply with Federal Motor Vehicle Safety Standard (FMVSS) 208. If the ALR function deactivates while an affected seat belt is used to secure a child restraint seat, the child restraint seat may not be tightly secured, which increases risk of serious injury or death. AFFECTED VEHICLES Certain 2022 Outlander vehicles PLEASE NOTE: Safety Recall Campaign SR-21-007REV3 has similarities with this Safety Recall Campaign. The two recalls are different, affected vehicles were produced at different times, affected seat belt lot numbers are different, and caution should be used to prevent confusion. 05/27/2022 Page 1 of 17 (5211/SR-22-002) WORK FLOW 05/27/2022 Page 2 of 17 (5211/SR-22-002) INSPECTION PROCEDURE 1. Locate the seat belt tag as shown in image A and B below. A. SEAT BELT TAG PASSENGER SIDE FRONT B. SEAT BELT TAG 2ND ROW – LEFT AND RIGHT 05/27/2022 Page 3 of 17 (5211/SR-22-002) INSPECTION PROCEDURE (Continued) 2. Decipher the Lot ID. No. found on the seat belt tag(s) and refer to the chart below. Sample : OK Tag • How to decipher the Lot ID. NO.: ID. NO. = YMDD (4 digits) Y (Year): 0:2020, 1:2021, 2 : 2022 M (Month): 1 – 9 = Jan – Sep, X,Y,Z = Oct,Nov,Dec DD (Date): 1 – 31 = 1st – 31th Listing of Affected Lot ID Numbers: 05/27/2022 Page 4 of 17 (5211/SR-22-002) Please follow the steps outlined in the Service Manual (on MDL or MEDIC) for seat belt replacement, if necessary. MDL: service > service tech resources > Service Related Items > Service & Owner’s Publications > 2022 Model Year Outlander > Service Manual Data > Volume 1 > Interior Supplemental Restraint System Group 52 > Seat Belt > P.52B-22 MEDIC: TIR Menu > Model Year 2022 > Model Outlander > Model Outlander DG (2022-) > Service Manual > Seat Belt > Removal and Installation > Front Seat Belt OR Rear Seat Belt When using the 2022 Service Manual, be sure to refer to Volume 1 first. There are duplicate sections in the service information of Volume 1 and in Volumes 2-5. As for the duplicate sections of the service information, refer to only the service information in Volume 1. WARNING Be sure to check precautions and notes by referring to PRECAUTIONS for SEAT BELT and Removal and Installation of FRONT SEAT BELT and REAR SEAT BELT before work. 05/27/2022 Page 5 of 17 (5211/SR-22-002) PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE- TENSIONER” The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front pas-senger for certain types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual. WARNING: Always observe the following items for preventing accidental activation. • To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, it is recommended that all maintenance and repair be performed by an authorized Mitsubishi Motors dealer. • Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the sys- tem. For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG”. • Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS WARNING: Always observe the following items for preventing accidental activation. • When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition/power switch ON or engine running, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. • When using air or electric power tools or hammers, always switch the ignition/power switch OFF, disconnect the 12V battery or batteries, and wait at least 3 minutes before performing any service. Precautions for Removing Battery Terminal • With the adoption of Auto ACC function, ACC power is automatically supplied by operating the Keyless operation key or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time. • When disconnecting the 12V battery terminal, turn off the ACC power before disconnecting the 12V battery terminal, observing “How to disconnect 12V battery terminal” described below. NOTE: CF1009KEAA00USA Some ECUs operate for a certain fixed time even after ignition switch is turned OFF and ignition power supply is stopped. If the battery terminal is disconnected before ECU stops, accidental DTC detection or ECU data damage may occur. • For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch. NOTE: If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected. • After installing the 12V battery, always check “Self Diagnosis Result” of all ECUs and erase DTC. NOTE: The removal of 12V battery may cause a DTC detection error. 05/27/2022 Page 6 of 17 (5211/SR-22-002) HOW TO DISCONNECT 12V BATTERY TERMINAL Disconnect 12V battery terminal according to instruction described below. 1. Open the hood. 2. Turn ignition switch to the ON position. 3. Turn ignition switch to the OFF position with the driver side door opened. 4. Get out of the vehicle and close the driver side door. 5. Wait at least 3 minutes. CAUTION: While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of this caution results in the activation of ACC power supply according to the Auto ACC function. 6. Remove 12V battery terminal. CAUTION: After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC. Precaution for Seat Belt Service CAUTION: • Before removing the seat belt assembly, turn the ignition switch OFF, disconnect the battery negative terminal and wait at least 3 minutes. • Never use electrical test equipment for seat belt connectors. • After replacing or reinstalling seat belt assembly, or reconnecting seat belt connectors, check the system function. Refer to M.U.T.-III SE Function DIAGNOSIS SYSTEM (AIR BAG DIAGNOSIS SENSOR UNIT). • Never use disassembled buckle or seat belt assembly. • Replace anchor bolts if they are deformed or worn out. • Never oil tongue and buckle. • If any component of seat belt assembly is questionable, never repair. Replace the entire seat belt assembly. • If webbing is cut, frayed or damaged, replace seat belt assembly. • When replacing seat belt assembly, use a Mitsubishi Genuine seat belt assembly. 05/27/2022 Page 7 of 17 (5211/SR-22-002) REPAIR PROCEDURE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SEAT BELTS WITH PRE-TENSIONER SEAT BELTS WITH PRE-TENSIONER REMOVAL AND INSTALLATION M15240041A0020 Pre-removal operation Turn the ignition switch to the “LOCK” (OFF) position. <FRONT SEAT BELTS> 43 ± 8 N·m 32 ± 5 ft-lb 3 4 43 ± 8 N·m 32 ± 5 ft-lb 1 2 5.0 ± 1.0 N·m 44 ± 8 in-lb 49 ± 5 N·m 36 ± 3 ft-lb Front seat belt pre-tensioner removal steps • Disconnect the negative (-) battery terminal 49 ± 5 N·m 36 ± 3 ft-lb BCKA0564AA Front seat belt pre-tensioner installation steps 4. Front seat belt anchor adjuster 3. Center pillar upper trim (Refer to <<A>> • Center pillar lower trim (Refer to GROUP 52A – Interior Trim P.52A-28). 1. Front seat belt sash guide cover 2. Front seat belt with pre-tensioner 3. Center pillar upper trim (Refer to GROUP 52A – Interior Trim P.52A-28) 4. Front seat belt anchor adjuster GROUP 52A – Interior Trim P.52A-28) >>A<< 2. Front seat belt with pre-tensioner 1. Front seat belt sash guide cover • Center pillar lower trim (Refer to GROUP 52A – Interior Trim P 52A-28). • Connect the negative (-) battery terminal • Check and clear all DTCs 05/27/2022 Page 8 of 17 (5211/SR-22-002) SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SEAT BELTS WITH PRE-TENSIONER <SECOND SEAT BELTS> 43 ± 8 Nm 32 ± 5 ft-lb 49 ± 5 Nm 36 ± 3 ft-lb 5.0 ± 1.0 Nm 44 ± 8 in-lb 1 49 ± 5 Nm 36 ± 3 ft-lb <<A>> Rear seat belt pre-tensioner removal steps • Disconnect the negative (-) battery terminal. • Quarter upper trim (Refer to GROUP 52A – Quarter Trim P.52A-28). 1. Rear seat belt with pre-tensioner BCKA0583AA Rear seat belt pre-tensioner installation steps >A<< 1. Rear seat belt with pre-tensioner • Quarter upper trim (Refer to GROUP 52A – Quarter Trim P 52A-28). • Connect the negative (-) battery terminal. • Check and clear all DTCs 05/27/2022 Page 9 of 17 (5211/SR-22-002) SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SEAT BELTS WITH PRE-TENSIONER REMOVAL SERVICE POINT <<A>> SEAT BELT PRE-TENSIONER REMOVAL 05/27/2022 Page 10 of 17 (5211/SR-22-002) CAUTION:: Failure to follow proper procedure and applying unnecessary force will damage the connectors. The connectors are not available as a service part and replacement of the entire floor harness will be required. Please use the instructions below for proper removal and installation of the pretensioner connector. Pretensioner connector removal/install Process 1. Removal process to avoid damage. 05/27/2022 Page 11 of 17 (5211/SR-22-002) 2. Removal and inspection of connector. 05/27/2022 Page 12 of 17 (5211/SR-22-002) 3. Proper installation and inspection. 05/27/2022 Page 13 of 17 (5211/SR-22-002) CAUTION:: Please use EXTRA CAUTION when removing the locking button on the seat belt pre-tensioner connector. The locking button should only be raised approximately 1mm in an upwards direction. This will release the yellow connector body that can now be gently pulled from the pre-tensioner. <FRONT> (1) (4) INSTALLATION SERVICE POINT >>A<< SEAT BELT PRE-TENSIONER INSTALLATION Insert the claws of the seat belt retractor into the body, and install the seat belt retractor in order of the numbers shown in the figure. (2) (3) <REAR> (4) (1) (3) (2) 05/27/2022 BCKA6727AA Page 14 of 17 (5211/SR-22-002) SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SEAT BELTS WITH PRE-TENSIONER INSPECTION DANGER M15240042A0007 Never attempt to measure the circuit resistance of the seat belt pre-tensioner and lap pre-tensioner (squib), even if you are using the specified tester. If the circuit resistance is measured with a tester, accidental air bag deployment will result, and possible serious per- sonal injury. WARNING If any component damage is found during the follow- ing inspection, replace the seat belt pre-tensioner with a new one. If any malfunction is found in the following inspections, replace the seat belt with pre-tensioner with a new one. 1. Check the seat belt pre-tensioner and lap pre-tensioner for dents, cracks or deformation. 2. Check the harness and connector for damage and the ter- minal for deformation. 05/27/2022 Page 15 of 17 (5211/SR-22-002) PARTS INFORMATION Use the genuine Mitsubishi part(s) listed below: DESCRIPTION PART NUMBER QTY SEAT BELT ASSY, OTR RH (FRONT) 86884W161P 1 SEAT BELT ASSY, OTR LH (REAR) 88845W131P 1 SEAT BELT ASSY, OTR RH (REAR) 88844W121P 1 WARRANTY INFORMATION CAMPAIGN LABOR VEHICLES 2022 OUTLANDER OPERATION C2202R01 C2202R02 C2202R03 C2202R04 C2202R05 TIME (HRS) 0.2 1.0 1.1 1.4 1.7 REPAIR DESCRIPTION INSPECT THE SEAT BELT LOT NUMBER ON THREE SEAT BELTS INSPECT THE SEAT BELT LOT NUMBER ON THREE SEAT BELTS AND REPLACE FRONT PASSENGER SEAT BELT ASSEMBLY. INSPECT THE SEAT BELT LOT NUMBER ON THREE SEAT BELTS AND REPLACE 2ND ROW RIGHT OR LEFT SEAT BELT ASSEMBLY. INSPECT THE SEAT BELT LOT NUMBER ON THREE SEAT BELTS AND REPLACE TWO SEAT BELT ASSEMBLIES. INSPECT THE SEAT BELT LOT NUMBER ON THREE SEAT BELTS AND REPLACE THREE SEAT BELT ASSEMBLIES. 05/27/2022 Page 16 of 17 (5211/SR-22-002) WARRANTY / RECALL CAMPAIGN CLAIM INFORMATION Enter all claims as claim type ‘C’ – Recall/Campaign Claims. Please follow the campaign instructions when entering each claim. See the claim example provided below. RECALL CLAIM HEADER SECTION After entering the required customer data, vehicle information, selecting the applicable repair campaign and scenario performed (please note there are only 5 possible repair scenarios for this campaign) click the “Save and Continue” button. The system will automatically fill-in several fields. C2202R IMPORTANT Affected new or used inventory vehicles must be repaired before the vehicle is sold/ delivered. Dealers must check their inventory vehicles’ VINs on the Warranty Superscreen to verify whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to sell/deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. 05/27/2022 Page 17 of 17 (5211/SR-22-002)
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