Air Conditioner Pulsating Or Rattle Noise - 1997-2001 Mitsubishi Montero Sport

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SUBJECT : AIR CONDITIONER PULSATING OR RATTLE NOISE	No: TSB-01-55-006
	DATE: June, 2001
	MODEL: See below

PURPOSE

On vehicles built before 6/00, a rattle noise may be heard when the A/C is on, due to the A/C discharge hose bracket vibrating at the engine block. To eliminate this noise, remove the A/C discharge hose bracket as described in this bulletin. On vehicles built after 12/97, a pulsating noise may be heard when the A/C is on, due to A/C compressor bracket vibration. To eliminate this noise, install the cast-iron A/C compressor bracket listed in this bulletin. This bracket has an extra mounting location to help reduce vibration.

AFFECTED VEHICLES

1997-2001 Montero Sport

PROCEDURE

1. Vehicles Built Before 6/00: To eliminate a rattle noise when the A/C is on, remove the A/C discharge hose bracket.

a. After removing the bracket, be sure that the A/C discharge hose does not contact any surrounding parts.

b. Be sure that the A/C discharge hose does not contact the hole in the headlamp support panel.

2. Vehicles Built After 12/97: To eliminate a pulsating noise when the A/C is on, inspect the A/C bracket. If the bracket is aluminum, replace it with a cast iron bracket and bolt listed in the PARTS INFORMATION section of this bulletin. Refer to Group 55 of the appropriate service manual.

All 2000 and 2001 models produced before 4/12/01 (VIN 1P061090) have the aluminum A/C bracket. Install the cast iron bracket on these vehicles.

PARTS INFORMATION

Part No.	Description
MR240427	A/C compressor bracket
MF303369	Bolt with washer

WARRANTY INFORMATION

A/C Compressor Bracket Replacement
Nature Code: 99D	Cause Code: 990
Labor Operation No. 55313190	Time Allowance: 1.1 hr.
Warranty Coverage: 36 months/36,000 miles.
Special Warranty Information: Normal warranty procedures apply.

A/C Discharge Hose Bracket Only Removal
Nature Code: 99D	Cause Code: 990
Labor Operation No. 55551190	Time Allowance: 0.2 hr.
Warranty Coverage: 36 months/36,000 miles.
Special Warranty Information: Normal warranty procedures apply.