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September 29, 2017 NHTSA CAMPAIGN NUMBER: 17V609000
If the engine stalls, there is an increased the risk of a crash.
NHTSA Campaign Number: 17V609
Manufacturer Mitsubishi Motors North America, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 132,552
Summary
Mitsubishi Motors North America, Inc. (MMNA) is recalling certain 2015-2017 Outlander, 2015-2016 Lancer and Outlander Sport, and 2015 Lancer Evolution vehicles. These vehicles may have defective relays that can result in an engine stall, reduced engine power or the engine overheating.
Remedy
MMNA will notify owners, and dealers will replace the affected relays, free of charge. The recall began October 24, 2017. Owners may contact MMNA customer service at 1-888-648-7820. MMNA’s number for this recall is SR-17-005.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Mitsubishi has a Recall
PURPOSE
This campaign bulletin instructs dealers to replace the affected electrical relay with a countermeasure one.
BACKGROUND
Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using the defective relay:
- If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted.
- If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power.
- If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
AFFECTED VEHICLES
2015 – 2017 Outlander vehicles built December 5, 2014 – August 24, 2016
2015 – 2016 Lancer vehicles built December 5, 2014 – March 3, 2016
2015 – 2016 Outlander Sport vehicles built October 15, 2014 – July 8, 2016
2015 Lancer Evolution vehicles built December 5, 2014 – December 24, 2015
REQUIRED OPERATIONS
Before starting this campaign procedure, CHECK THE WARRANTY SUPERSCREEN to verify if the vehicle is an affected VIN for this campaign and this campaign procedure has not already been completed.
The relays to be replaced are specific to different build and engine configurations. It is imperative that you first check the Warranty Superscreen for the correct Campaign Operation and number of required relays before proceeding.
RELAY REPLACEMENT PROCEDURE
- Prepare the relay(s) according to the following Campaign Operations:
Campaign Operation | Relay Replacement | Part Quantity | Part Number |
---|---|---|---|
C1705A01 | 1. Engine Control Relay | 1 | MW400245 |
C1705B01 | 1. Engine Control Relay 2. VLC (Valve Lift Control) Motor Relay | 2 | |
C1705C01 | 1. Engine Control Relay 2. Radiator Fan Relay | 2 |
- Open the hood.
- Locate the fuse box.
- Replace the appropriate relay(s).
- Close the fuse box.
- Close the hood.
PARTS INFORMATION
Use the genuine Mitsubishi Part listed below:
Description | Part Number |
---|---|
Relay,Electrical Power Control | MW400245 |
PARTS:
Replace with part number: MW400245 Relay(s)
No other parts are required.
8 Affected Products
Vehicles
MAKE | MODEL | YEAR |
MITSUBISHI![]() | LANCER | 2015-2016 |
MITSUBISHI![]() | LANCER EVOLUTION | 2015 |
MITSUBISHI![]() | OUTLANDER | 2015-2017 |
MITSUBISHI![]() | OUTLANDER SPORT | 2015-2016 |
16 Associated Documents
Manufacturer Notices(to Dealers,etc) – ADVANCE TECHNICAL INFORMATION NOTICE DATE: October 17, 2017 RE: Electrical Power Control Relay Safety Recall Campaign
RCMN-17V609-3073.pdf 900.241KB
Manufacturer Notices(to Dealers,etc) – PARTS BULLETIN No: ER-LO-01-17 Date: October, 2017
ISSUED Owner Notification Letter(Part 577) – Customer Letter C
Recall 573 Report-Amendment 2
RCLRPT-17V609-3306.PDF 218.479KB
ISSUED Owner Notification Letter(Part 577) – Customer Letter B
ISSUED Owner Notification Letter(Part 577) – Customer Letter A
RCONL-17V609-2422.pdf 41.961KB
Remedy Instructions and TSB – No: SR17005 DATE: October 2017
RCRIT-17V609-8493.pdf 248.568KB
Recall 573 Report-Amendment 1
RCLRPT-17V609-8387.PDF 218.44KB
Defect Notice 573 Report
RCLRPT-17V609-9697.PDF 218.458KB
Recall Acknowledgement
RCAK-17V609-3991.pdf 289.069KB
Recall Quarterly Report #1, 2017-4
RCLQRT-17V609-5669.PDF 214.536KB
Recall Quarterly Report #2, 2018-1
RCLQRT-17V609-8533.PDF 214.641KB
Recall Quarterly Report #4, 2018-3
RCLQRT-17V609-7582.PDF 211.466KB
Recall Quarterly Report #5, 2018-4
RCLQRT-17V609-2767.PDF 211.585KB
Recall Quarterly Report
RCLQRT-17V609-9681.PDF 214.748KB
Recall Quarterly Report #6, 2019-1
RCLQRT-17V609-0334.PDF 211.676KB
Latest Recalls Documents
- High switching capability: Normally open 40A/14V DC and normally close 30A/14V DC. Suitable for Nilight LED light bar wiring harness kit
- Premium quality: Durable relay and harness socket with 5 wires; Made by high-grade materials to ensure superior quality and long lifespan
- Male-female slot design: Unique male-female slot design, easy to connect the relay with harness socket, clean and neat after installation
- Easy wiring: The relay sockets come with different colors for loads/accessories, simple and convenient wiring
- Package include: 5 x relay and 5 x relay socket with wires.Fit type: Universal fit
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 5-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Primary leads use 12 a.w.g tinned copper wire. Coil leads use 16 a.w.g
- Nominal Coil Voltage: 12 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Maximum Applied Voltage: 15.6 V DC
- Brand new heavy duty SPST(Single Pole Single Throw) relays with color-labeled wires.
- Minimum operating voltage 8V, corresponding minimum operating current is 100mA; Standard operating voltage 12V, corresponding standard operating current is 150mA.
- Small size/Low power consumption/High contact voltage/ High sensitivity.
- Contact Material: Ag Alloy / Contact Resistance: ≤ 100MΩ.
- Life Expectancy Electrical: 100,000 Operation, Life Expectancy Mechanical: 10,000,000 Operation.
- 12 V DC automotive waterproof relays (max 14 V). Note: 12 V and 14 V are coil voltages, they are not the voltage that triggers the switch
- Premium quality: durable relay and harness socket with 5 wires; made from high-grade materials to ensure superior quality and long lifespan
- Pre-wired Harness: Heavy duty 12/16 AWG wiring harness. Black - 16AWG Pin85, White - 16AWG Pin86, Red - 12AWG Pin30 Yellow - 12AWG Pin87a, and Blue - 12AWG Pin87
- Enhanced Waterproof - The 5-Pin relays are tightly sealed with strong cap and seal ring, excellent performance of waterproof, dust proof and moisture proof, works well in any weather conditions
- Package includes: 5 pack Waterproof Relay and Harness. 1x User manual
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 4-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- For the people whose relays are burning, please make sure you are making tight connections (especially on the load wires), read the specs on the item description, and ensure that the operating environment meets the safety requirements of the relay
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Thick 12 gauge wire for the load terminals. Easy to install just make sure you follow the wiring diagram. Works for both positive and negative activation
- Easy Wiring - The relay sockets come with color-labeled wires for loads/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
- Neat Mounting Design - The interlocking design of unique male-female slot on each socket edge, easy to connect all relays together, offering clean and neat installation.
- Upgraded Version - Automotive relays built in fuse socket with included 30A blade fuse, no need of a separate fuse holder, saving space and money. Heavy duty 12AWG wires for main contact.
- Good Construction - 12V DC (Max14V DC) and 30A High Switching Capability. Bosch style 4-Pin SPST (Single Pole Single Throw) Relay. Metal mounting bracket on the electrical relay promotes easy installation.
- Wide Application - Wide range of use, greatly used for car lights, fog lamps, wiper, starter, fans, speakers, traction control systems, etc.
- Upgraded Version - Automotive relays built in fuse socket included 30A blade fuses with heavy duty 14AWG wires for main contact. No need of a separate fuse holder, saving space and money. Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
- Mounting Design Feature - The interlocking mounting design of unique male and female slot on each socket edge, connect relays together and manage cables easily, offering clean and neat installation.
- Easy Wiring - The relay sockets come with color-labeled wires for load/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87)
- Wide Application - Widely used in car keys power control, over-load protection, trunk release, polarity change, power door lock/actuator control, change a low current output to high current, add ignition/accessory outputs, control motors/other electronics etc.
- Set includes 5 relays, 5 relay harnesses, and 5 30A blade fuses.
- 5 Pin SPDT (Single Pole Double Throw) Bosch Style Electrical Relay.
- 40A/30A High Switching Capability. These relays have a universal application and can be used in a 12 Volt DC power source, such as automotive setups, car sound systems, security systems, and various other applications.
- Pin Specifications: 30V DC. Ground (85), Trigger (86), Output N/C (87a), and Output N/O (87).
- Maximum Applied Voltage: 15.6 V DC; Max Operating Voltage is 27V DC; Nominal Coil Voltage: 12 V DC; Max Operating Current: 40A; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Insulation Resistance: 100MΩ
- Package include: 10 pack electrical relays. Sockets are not included
- 40A/30A high switching capability
- Bosch style 5-prong universal standard relay, SPDT (Single Pole Double Throw)
- Pin Specifications: 30-VDC, 85-Ground, 86-Trigger, 87-Output N/O, 87a-Output N/C
- Nominal Coil Voltage: 12vdc; Must Operate Voltage: 6~8vdc; Must Release Voltage: 0.6~3.6vdc; Maximum Applied Voltage: 15.6vdc; Coil Power: 1.8w; Coil Resistance: 80Ω
- Used on: All automotive and devices equipped with a 12-volt power source, car sound systems, security systems, led lights, headlights, and various other applications: Johnson Evinrude Outboard Marine Corp OMC
- Built in fuse socket with included 30A blade fuse with heavy duty 14AWG wires for main contact.
- Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
- 12VDC (14V Max) and 30A High Switching Capability.
- Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
- Set includes 6 relays, 6 relay harnesses, and 6 blade fuses.
SEOCONTENT-START
This notice applies to your vehicle, _________________.
Date: October 2017
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 Outlander, Outlander Sport, and Lancer vehicles. Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using a defective relay: If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident. If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power. If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
Additionally, our records indicate that your vehicle may have one other open recall.
What you should do: Please contact your local Mitsubishi Motors dealer and schedule an appointment to have the relay(s) replaced, and to complete any other open recall. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this replacement for your vehicle, free of charge.
What your dealer will do: The dealership will replace the relay(s) with a countermeasure unit.
How long will it take? The time needed for this repair is approximately 0.5 hrs. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience. The dealer will be able to tell you approximately how much additional time it would need to complete other open recall, when you make your appointment.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Pacific Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered a problem with the relay(s) as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P.O. Box 6400, Cypress, CA 90630-0064
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely,
Mitsubishi Motors North America, Inc. C1705A, C1705B, C1705C
***************************************************************************************************
This notice applies to your vehicle, _________________.
Date: October 2017
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 Outlander, Outlander Sport, and Lancer vehicles. Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using a defective relay: If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident. If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power. If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
Additionally, our records indicate that your vehicle may have additional open recalls.
What you should do: Please contact your local Mitsubishi Motors dealer and schedule an appointment to have the relay(s) replaced, and to complete any other open recalls. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this replacement for your vehicle, free of charge.
What your dealer will do: The dealership will replace the relay(s) with a countermeasure unit.
How long will it take? The time needed for this repair is approximately 0.5 hrs. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience. The dealer will be able to tell you approximately how much additional time it would need to complete other open recalls, when you make your appointment.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Pacific Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered a problem with the relay(s) as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P.O. Box 6400, Cypress, CA 90630-0064
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely,
Mitsubishi Motors North America, Inc. C1705A, C1705B, C1705C
***************************************************************************************************
This notice applies to your vehicle, _________________.
Date: October 2017
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 Outlander, Outlander Sport, and Lancer vehicles. Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using a defective relay: If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident. If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power. If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
What you should do: Please contact your local Mitsubishi Motors dealer and schedule an appointment to have the relay(s) replaced. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this replacement for your vehicle, free of charge.
What your dealer will do: The dealership will replace the relay(s) with a countermeasure unit.
How long will it take? The time needed for this repair is approximately 0.5 hrs. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Pacific Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered a problem with the relay(s) as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P.O. Box 6400, Cypress, CA 90630-0064
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely,
Mitsubishi Motors North America, Inc. C1705A, C1705B, C1705C
***************************************************************************************************
Mitsubishi Motors North America, Inc.
PARTS BULLETIN
SUBJECT:
ELECTRICAL POWER CONTROL RELAY –
SAFETY RECALL CAMPAIGN
No: ER-LO-01-17
Date: October, 2017
Model: SEE BELOW
P a g e | 1 of 2
PURPOSE:
This bulletin outlines the part allocation for safety recall SR-17-005.
Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier,
welding of components within the relay may have been performed incorrectly resulting in
improper electrical conduction. As a result, one of the following conditions may occur depending
on which system is using the defective relay:
– If the relay for the engine control unit fails, the engine will stall while driving and cannot
be restarted.
– If the relay for the engine valve lift control fails, the engine warning lamp will illuminate
and fail-safe mode will be activated, limiting available engine power.
– If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant
temperature warning lamp will illuminate, and the engine may overheat.
Please reference SAFETY RECALL CAMPAIGN BULLETIN SR-17-005 for repair instructions.
The recall campaign operations are C1705A, C1705B and C1705C.
AFFECTED VEHICLES:
2015 – 2017 Outlander vehicles built December 5, 2014 – August 24, 2016
2015 – 2016 Lancer vehicles built December 5, 2014 – March 3, 2016
2015 – 2016 Outlander Sport vehicles built October 15, 2014 – July 8, 2016
2015 Lancer Evolution vehicles built December 5, 2014 – December 24, 2015
IMPORTANT
Affected new or used inventory vehicles must be repaired before the vehicle is sold/delivered.
Dealers must check their inventory vehicles’ VINs on the Warranty Super Screen to verify whether
the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to sell/
deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire)
covered by the notification under a sale or lease until the defect or noncompliance is remedied.
PARTS INFORMATION
PART NUMBER DESCRIPTION Quantity
MW400245 Relay,Electrical Power Control 1
Mitsubishi Motors North America, Inc.
PARTS BULLETIN
SUBJECT:
ELECTRICAL POWER CONTROL RELAY –
SAFETY RECALL CAMPAIGN
No: ER-LO-01-17
Date: October, 2017
Model: SEE BELOW
P a g e | 2 of 2
PARTS ORDERING AND ALLOCATION INFORMATION:
Authorized dealers will get a forced allocation quantity of electrical relays. Part shipments will
be processed via the ‘R’ order type and will begin shipping on Wednesday, October 18, 2017.
Parts are readily available and dealers may place additional orders via the MDL as necessary.
Contact your local Zone Representative, District Parts and Service Manager, or Facing PDC for
questions or comments.
***************************************************************************************************
(4608)
* * ADVANCE TECHNICAL INFORMATION NOTICE * *
DATE: October 17, 2017
TO: Mitsubishi Motors US and Puerto Rico Dealer Principals, Service Managers, and Parts Managers
RE: Electrical Power Control Relay Safety Recall Campaign
ATIN NO. ATIN-17-SR-005-A
**********************************************************************************************************
AFFECTED VEHICLES: Certain 2015 – 2017 Outlander, 2015 – 2016 Lancer, 2015 Lancer Evolution, 2015 – 2016 Outlander Sport
PURPOSE
A safety recall campaign will be conducted for electrical power control relays in certain 2015 – 2017 Outlander built from December 5, 2014 to August 24, 2016; 2015 – 2016 Lancer built from December 5, 2014 to March 3, 2016; 2015 Lancer Evolution built from December 5, 2014 to December 24, 2015; 2015 – 2016 Outlander Sport built from October 15, 2014 to July 8, 2016. Do not sell or deliver any affected vehicles in your new vehicle inventory until this recall has been performed. Please check the Most Recent: Open Campaign List e-report to identify affected vehicles in your new vehicle inventory.
Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using the defective relay:
If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident.
If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power.
If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
Recall Campaign Bulletin SR-17-005, outlining the repair procedure, will be made available today on MDL and MEL. The specific relay to be replaced are model and engine specific. Prior to starting repairs, it is important that you first check the Warranty Superscreen for the applicable Campaign Operation Numbers. Cross reference the Campaign Operation Numbers with the chart in the RELAY REPLACEMENT PROCEDURE section in SR-17-005 to determine the correct relay(s) to replace.
Some dealers will be force allocated Electrical Power Control Relays stock using a formula based on the proximity and percentage of applicable registered VINs by ZIP code. Parts shipments are processed via the ‘R’ order type and started shipping along with your scheduled stock order beginning 10/18/2017. Please refer to Parts Bulletin ER-LO-01-17 for additional information.
Customer letters are scheduled to begin mailing on October 24, 2017. Copies of the customer letters are attached for your reference.
Dealers must review the Warranty Superscreen to confirm if any vehicles in their new or used vehicle inventories are affected, and conduct this campaign prior to delivering them. When checking for applicability of this campaign (C1705A, C1705B, or C1705C), please check for any other open campaigns. Some affected vehicles may have SR-16-005, SR-16-006, SR-16-011, and/or SR-17-002 recalls still open. Please ensure you have adequate inventory of affected parts to complete all open recalls. Always obtain the customer’s approval before completing a campaign on a customer owned vehicle.
IMPORTANT
Affected new or used inventory vehicles must be repaired before the vehicle is sold/delivered. Dealers must check their inventory vehicles’ VINs on the Warranty Super Screen to verify whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to sell/deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied.
This notice applies to your vehicle, _________________.
Date: October 2017
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 Outlander, Outlander Sport, and Lancer vehicles. Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using a defective relay: If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident. If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power. If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
What you should do: Please contact your local Mitsubishi Motors dealer and schedule an appointment to have the relay(s) replaced. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this replacement for your vehicle, free of charge.
What your dealer will do: The dealership will replace the relay(s) with a countermeasure unit.
How long will it take? The time needed for this repair is approximately 0.5 hrs. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Pacific Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered a problem with the relay(s) as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P.O. Box 6400, Cypress, CA 90630-0064
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely, Mitsubishi Motors North America, Inc. C1705A, C1705B, C1705C
SAMPLE A
This notice applies to your vehicle, _________________.
Date: October 2017
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 Outlander, Outlander Sport, and Lancer vehicles. Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using a defective relay: If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident. If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power. If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
Additionally, our records indicate that your vehicle may have one other open recall.
What you should do: Please contact your local Mitsubishi Motors dealer and schedule an appointment to have the relay(s) replaced, and to complete any other open recall. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this replacement for your vehicle, free of charge.
What your dealer will do: The dealership will replace the relay(s) with a countermeasure unit.
How long will it take? The time needed for this repair is approximately 0.5 hrs. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience. The dealer will be able to tell you approximately how much additional time it would need to complete other open recall, when you make your appointment.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Pacific Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered a problem with the relay(s) as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P.O. Box 6400, Cypress, CA 90630-0064
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely, Mitsubishi Motors North America, Inc. C1705A, C1705B, C1705C
SAMPLE B
This notice applies to your vehicle, _________________.
Date: October 2017
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 Outlander, Outlander Sport, and Lancer vehicles. Due to an inappropriate maintenance procedure used on a welding machine at a relay supplier, welding of components within the relay may have been performed incorrectly resulting in improper electrical conduction. As a result, one of the following conditions may occur depending on which system is using a defective relay: If the relay for the engine control unit fails, the engine will stall while driving and cannot be restarted. An engine stall while driving can increase the risk of an accident. If the relay for the engine valve lift control fails, the engine warning lamp will illuminate and fail-safe mode will be activated, limiting available engine power. If the relay for the radiator fan fails, the engine coolant temperature will rise, the coolant temperature warning lamp will illuminate, and the engine may overheat.
Additionally, our records indicate that your vehicle may have additional open recalls.
What you should do: Please contact your local Mitsubishi Motors dealer and schedule an appointment to have the relay(s) replaced, and to complete any other open recalls. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this replacement for your vehicle, free of charge.
What your dealer will do: The dealership will replace the relay(s) with a countermeasure unit.
How long will it take? The time needed for this repair is approximately 0.5 hrs. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience. The dealer will be able to tell you approximately how much additional time it would need to complete other open recalls, when you make your appointment.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Pacific Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered a problem with the relay(s) as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P.O. Box 6400, Cypress, CA 90630-0064
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely, Mitsubishi Motors North America, Inc. C1705A, C1705B, C1705C
SAMPLE C
**************************************************************************************************************
SUBJECT:
ELECTRICAL POWER CONTROL RELAY – SAFETY RECALL CAMPAIGN |
No: SR-17-005 | ||||||||||||||||||
DATE: October 2017 | |||||||||||||||||||
MODEL: SEE BELOW | |||||||||||||||||||
CIRCULATE TO: | [ X ] GENERAL MANAGER | [ X ] PARTS MANAGER | [ X ] TECHNICIAN | ||||||||||||||||
[ X ] SERVICE ADVISOR | [ X ] SERVICE MANAGER | [ X ] WARRANTY PROCESSOR | [ X ] SALES MANAGER |
WARRANTY INFORMATION
There is 1 repair scenario for each of these campaigns.
# | Repair Procedure | Campaign Operation |
Labor Time | Part Number | ||
---|---|---|---|---|---|---|
A | Replace (1) Electrical Power Control Relay | C1705A01 | Japan Built (JA) | 0.3 hours | MW400245 (1) | |
B | Replace (2) Electrical Power Control Relays | C1705B01 | Japan Built (JA) | 0.3 hours | MW400245 (2) | |
C | Replace (2) Electrical Power Control Relays | C1705C01 | USA Built (4A) | 0.3 hours | MW400245 (2) |
WARRANTY / RECALL CAMPAIGN CLAIM INFORMATION
Enter all claims as claim type “C” – Recall/Campaign Claims
Please follow the campaign instructions when entering each claim in order to select the applicable operation code that correctly matches up with the work that was actually performed. A claim example is provided below.
Certain 2015-2017MY – Outlander, Outlander Sport, RVR, Lancer, Lancer AWC, Lancer Sportback, Lancer Ralliart, and Lancer Evolution models.
Claim Header Section:
After entering the required customer data, vehicle information, select the applicable campaign number and the one replacement scenario performed. Then, by hitting the “Save and Continue” button, the system will automatically fill-in several other fields. See the labor and parts examples on the next page.
LABOR:
There is 1 repair scenario for this campaign – Replace the 1 or 2 Power Relays depending on the applicable campaign operation.
C1705A01 – Replace 1 Relay
C1705B01 – Replace 2 Relays
C1705C01 – Replace 2 Relays
——————————————————-
RENTAL CARS:
If there is a need to provide the owner with a rental car, claim the applicable charges in this section of the claim on the lower portion of the labor entry screen.
SEOCONTENT-END
Last update on 2025-05-08 / Affiliate links / Images from Amazon Product Advertising API
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