SR-21-001 – Lower Control Arm May Detach Due to Corrosion – 2013-2015 Mitsubishi Outlander Sport

March 5, 2021 NHTSA CAMPAIGN NUMBER: 21V144000

Lower Control Arm May Detach Due to Corrosion

A detached front control arm can result in a loss of vehicle control, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V144

Manufacturer MitsubishieBay logo Motors North America, Inc.

Components SUSPENSION, STRUCTURE

Potential Number of Units Affected 15,347

 

Summary

MitsubishieBay logo Motors North America, Inc. (MMNA) is recalling certain 2013-2015 Outlander Sport vehicles originally sold, or ever registered, in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin. The front lower control arms may detach due to the front cross member corroding from salt water exposure, such as from road salt use.

 

Remedy

MMNA will notify owners, and dealers will inspect the front cross members. Depending on the level of existing corrosion, either a sealing/anti-corrosion agent will be applied, or the front cross member will be replaced with a new one, free of charge. Owners may contact MMNA customer service at 1-888-648-7820. MMNA’s number for this recall is SR-21-001. This recall is an expansion of NHTSA recall number 20V-279. Owners not previously notified under 20V-279 were notified on March 22, 2021.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Mitsubishi has a Recall

 


PURPOSE

This bulletin provides directions for inspection and repair of affected vehicles’ Crossmembers.

 

BACKGROUND

The inside and outside surfaces of the Front Crossmembers used on certain vehicles, if exposed long term to snow melt water and anti-freezing agents, may corrode due to insufficient performance of the rust protection. Should significant corrosion occur over time, a lower control arm could eventually become detached resulting in loss of vehicle control and a potential collision.

 

AFFECTED VEHICLES

Certain 2013 – 2015 Outlander Sport*

*Currently or ever registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and Washington D.C.

 


SR-21-001

Chronology of Defect / Noncompliance Determination  

 

Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision:

On June 20, 2016, MitsubishieBay logo Motors North America, Inc. (MMNA) submitted a Defect Information Report (DIR), NHTSA ID number 16V-458, to NHTSA concerning front suspension cross member corrosion of certain 2002-2007 MY Lancer and certain 2003-2013 MY Outlander vehicles. MitsubishieBay logo Motor Sales of Canada, Inc. (MMSCAN) also submitted a Notice of Defect (NoD) to Transport Canada (TC) concerning the same issue.

 

On January 18, 2019, MitsubishieBay logo Motors Corporation (MMC) received a defect investigation information request from TC via MMSCAN concerning cross member corrosion of 2008-2017 MY Lancer vehicles sold in Canada, which is a different generation than the recalled Lancer vehicles. MMC began an investigation and analysis.

 

On February 28, 2019, MMSCAN responded to TC, explaining that the 2008-2017 MY Lancer vehicles were equipped with a different type of cross member from the recalled vehicles and the occurrence ratio of the 2008-2017 MY Lancer vehicles was much lower than that of the recalled vehicles. MMC decided to continue to monitor the field regarding cross member corrosion, including certain Lancer, Outlander and Outlander Sport (called RVR in Canada) vehicles.

 

In April, 2019, TC opened an Active Defect Investigation concerning cross member corrosion of the 2008 – 2017 MY Lancer/Lancer Sportback, 2008-2015 MY Lancer Evolution, 2008-2013 MY Outlander with a 4-cylinder engine and 2011-2016 MY Outlander Sport vehicles.

 

From April 2019 to April 2020, MMC continued to monitor the field. MMC also conducted further investigations, analysis, and safety assessment and continued to have ongoing discussions with TC.

 

On May 11, 2020, although TC has not issued any findings, based on its ongoing monitoring and analysis, MMC determined that a field action was necessary and advised MMNA to conduct the safety recall in the Salt Belt region of the United States.

 

On May 18, 2020, MMNA submitted a Defect Information Report (DIR), NHTSA ID number 20V-279 to NHTSA.

 

On December 11, 2020, MMSCAN informed MMC that a 2014MY RVR vehicle visited a dealer in Canada to have the corroded cross member repaired, but this vehicle was not included as a potentially affected vehicle in the recall (Manufacture Recall No. SR-20-003). MMC and MMNA started an investigation.

 

Between January and February, 2021, MMC and MMNA continued investigating based on production and sales histories.

 

On March, 1 2021, MMC and MMNA concluded that 24 Outlander Sport vehicles, sold in the Salt Belt region of the United States, need to be added as potential affected vehicles in the recall. MMC started preparing a revised DIR.

 

On March, 2 2021, while preparing the revised DIR to add the 24 Outlander Sport vehicles, MMC and MMNA noticed that an additional quantity of potential affected vehicles, though these vehicles were included in recall 20V-279 and notified according to the notification schedule in recall 20V-279, was not updated on the DIR amendments it filed in recall 20V-279.  MMNA promptly called NHTSA on March 3, 2021 to discuss the matter.

 

On March 4, 2021, pursuant to the discussion with NHTSA, MMC and MMNA determined to submit a new DIR including the quantity of potentially affected vehicles not updated on the 20V-279 DIR amendments, and the additional 24 Outlander Sport vehicles.

 


 


3 Affected Products

Vehicle

MAKEMODELYEAR
MITSUBISHIeBay logoOUTLANDER SPORT2013-2015

 


11 Associated Documents

Defect Notice 573 Report

RCLRPT-21V144-5890.PDF 215.502KB

 


Chronology

RMISC-21V144-5471.pdf 107.458KB

 


Recall 573 Report – Amendment 1

RCLRPT-21V144-6367.PDF 215.5KB

 


Manufacturer Notices(to Dealers,etc)- TECHNICAL INFORMATION NOTICE -Crossmember Corrosion Safety Recall Campaign

RCMN-21V144-5338.pdf 69.408KB

 


Remedy Instructions and TSB

RCRIT-21V144-2121.pdf 4347.483KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V144-1792.pdf 107.076KB

 


Recall Quarterly Report #1, 2021-1

RCLQRT-21V144-1216.PDF 211.157KB

 


Recall Acknowledgement

RCAK-21V144-1462.pdf 710.272KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-21V144-8202.PDF 211.257KB

 


Recall Quarterly Report #4, 2021-4

RCLQRT-21V144-4489.PDF 211.448KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-21V144-2402.PDF 211.448KB

 


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