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SUBJECT:
DTCs P0657, P1590, U0101, P0201 – P0206 & POSSIBLE NO START | No: TSB-07-13-010 | ||||||||||||||||||
DATE: December, 2007 | |||||||||||||||||||
MODEL: See Below |
PURPOSE
Some affected vehicles may experience any or all of the following DTCs after the vehicle has been operated in very cold weather (approximately -5o F (-20oC) or colder) after a short drive (5 – 10 minute) followed by a 15 – 20 minute cold soak.
DTC | Relay | Description |
---|---|---|
P0657 | ETV | Throttle Actuator Motor Relay Circuit Malfunction |
P1590 | A/T | TCM to ECM Communication Error in Torque Reduction Request (CVT) |
U0101 | A/T | CVT ECU Timeout (CVT) |
P0201 – P0206 | Injector | Injector Circuit, Cyl. 1 – 6 |
The customer may also complain of a no-start condition, however, dealers may find it difficult to recreate. The condition is caused by condensation freezing inside the relay, rendering it inoperative. Should you suspect very cold weather has caused either or both of theses conditions in an affected vehicle, follow the procedures below and replace four (4) relays with a modified type.
Affected Vehicles:
2007 – 2008 Outlander (2.4L 4 cyl & 3.0L V6) built prior to November 20, 2007.
2008 Lancer built prior to November 13, 2007.
PROCEDURE:
![]() | NOTE: ONLY INSTALL A NEW RELAY IN LOCATIONS INDICATED IN THE PHOTO.
|
PARTS INFORMATION
Use the Genuine Mitsubishi Parts listed below.
Description | Part Number | Qty. |
---|---|---|
Relay, Power | 8627A011 | 4 |
WARRANTY INFORMATION
This bulletin is supplied as technical information only and is not an authorization to repair.
If an affected vehicle is observed with the above condition, repair as described in this bulletin and submit a normal warranty claim as follows.
Relay Diagnosis and Replacement | ||
Nature Code: 16P | Cause Code: 590 | |
Labor Operation No.: 13840195 | Time Allowance: 0.4 hr. | |
Warranty Coverage: Emmisions/Basic Warranty Coverage – 5 years/60,000 miles |
- Brand new heavy duty SPST(Single Pole Single Throw) relays with color-labeled wires.
- Minimum operating voltage 8V, corresponding minimum operating current is 100mA; Standard operating voltage 12V, corresponding standard operating current is 150mA.
- Small size/Low power consumption/High contact voltage/ High sensitivity.
- Contact Material: Ag Alloy / Contact Resistance: ≤ 100MΩ.
- Life Expectancy Electrical: 100,000 Operation, Life Expectancy Mechanical: 10,000,000 Operation.
- High switching capability: Normally open 40A/14V DC and normally close 30A/14V DC. Suitable for Nilight LED light bar wiring harness kit
- Premium quality: Durable relay and harness socket with 5 wires; Made by high-grade materials to ensure superior quality and long lifespan
- Male-female slot design: Unique male-female slot design, easy to connect the relay with harness socket, clean and neat after installation
- Easy wiring: The relay sockets come with different colors for loads/accessories, simple and convenient wiring
- Package include: 5 x relay and 5 x relay socket with wires.Fit type: Universal fit
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 5-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Primary leads use 12 a.w.g tinned copper wire. Coil leads use 16 a.w.g
- Nominal Coil Voltage: 12 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Maximum Applied Voltage: 15.6 V DC
- Upgraded Version - Automotive relays built in fuse socket included 30A blade fuses with heavy duty 14AWG wires for main contact. No need of a separate fuse holder, saving space and money. Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
- Mounting Design Feature - The interlocking mounting design of unique male and female slot on each socket edge, connect relays together and manage cables easily, offering clean and neat installation.
- Easy Wiring - The relay sockets come with color-labeled wires for load/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87)
- Wide Application - Widely used in car keys power control, over-load protection, trunk release, polarity change, power door lock/actuator control, change a low current output to high current, add ignition/accessory outputs, control motors/other electronics etc.
- Set includes 5 relays, 5 relay harnesses, and 5 30A blade fuses.
- 5 Pin SPDT (Single Pole Double Throw) Bosch Style Electrical Relay.
- 40A/30A High Switching Capability. These relays have a universal application and can be used in a 12 Volt DC power source, such as automotive setups, car sound systems, security systems, and various other applications.
- Pin Specifications: 30V DC. Ground (85), Trigger (86), Output N/C (87a), and Output N/O (87).
- Maximum Applied Voltage: 15.6 V DC; Max Operating Voltage is 27V DC; Nominal Coil Voltage: 12 V DC; Max Operating Current: 40A; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Insulation Resistance: 100MΩ
- Package include: 10 pack electrical relays. Sockets are not included
- 12 V DC automotive waterproof relays (max 14 V). Note: 12 V and 14 V are coil voltages, they are not the voltage that triggers the switch
- Premium quality: durable relay and harness socket with 5 wires; made from high-grade materials to ensure superior quality and long lifespan
- Pre-wired Harness: Heavy duty 12/16 AWG wiring harness. Black - 16AWG Pin85, White - 16AWG Pin86, Red - 12AWG Pin30 Yellow - 12AWG Pin87a, and Blue - 12AWG Pin87
- Enhanced Waterproof - The 5-Pin relays are tightly sealed with strong cap and seal ring, excellent performance of waterproof, dust proof and moisture proof, works well in any weather conditions
- Package includes: 5 pack Waterproof Relay and Harness. 1x User manual
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 4-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- For the people whose relays are burning, please make sure you are making tight connections (especially on the load wires), read the specs on the item description, and ensure that the operating environment meets the safety requirements of the relay
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Thick 12 gauge wire for the load terminals. Easy to install just make sure you follow the wiring diagram. Works for both positive and negative activation
- Built in fuse socket with included 30A blade fuse with heavy duty 14AWG wires for main contact.
- Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
- 12VDC (14V Max) and 30A High Switching Capability.
- Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
- Set includes 6 relays, 6 relay harnesses, and 6 blade fuses.
- PA66 Material: This 5Pin relay shell is made of PA66 material, with stable insulation, high quality flame retardant casing. The structure is compact and durable, not easy to break or deform, and helps you adjust and transform circuits stably.
- Wide Application: The 5-pin relay suitable for automotive equipment equipped with 12V DC power supply, such as car audio systems, security systems, compressors. The relay box can be a nice replacement for 582195, 582472, 582473, 584416, 586147 and 586224, offering you a pleasant using experience.
- Reliable Performance: This relay built-in pure copper enameled wire, lower temperature rise and stronger suction power. Silver alloy contacts have good thermal stability and high temperature resistance. The plug has strong conductivity, effectively resists contact sticking, and has a long service life.
- Sufficient Quantity: The package comes with 4 pieces of automotive replacement equipment relays, enough to meet your using and replacing demands in daily life, bringing you lots of convenience.
- Plug and Play: Compatible with the most universal 12V 5-Pin automotive relay with a 40A switching capability. Easy to process your demand. Please check the dimensions and the direction of the poles carefully before ordering to avoid buying the incorrect product.
- Easy Wiring - The relay sockets come with color-labeled wires for loads/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
- Neat Mounting Design - The interlocking design of unique male-female slot on each socket edge, easy to connect all relays together, offering clean and neat installation.
- Upgraded Version - Automotive relays built in fuse socket with included 30A blade fuse, no need of a separate fuse holder, saving space and money. Heavy duty 12AWG wires for main contact.
- Good Construction - 12V DC (Max14V DC) and 30A High Switching Capability. Bosch style 4-Pin SPST (Single Pole Single Throw) Relay. Metal mounting bracket on the electrical relay promotes easy installation.
- Wide Application - Wide range of use, greatly used for car lights, fog lamps, wiper, starter, fans, speakers, traction control systems, etc.
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
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