DTCs P0657, P1590, U0101, P0201 – P0206 & Possible No Start – 2007-2008 Mitsubishi Outlander & 2008 Lancer

“This site contains affiliate links for which OEMDTC may be compensated”
SUBJECT:

DTCs P0657, P1590, U0101, P0201 – P0206 & POSSIBLE NO START

No: TSB-07-13-010
DATE: December, 2007
MODEL: See Below

 

PURPOSE

Some affected vehicles may experience any or all of the following DTCs after the vehicle has been operated in very cold weather (approximately -5o F (-20oC) or colder) after a short drive (5 – 10 minute) followed by a 15 – 20 minute cold soak.

DTC Relay Description
P0657 ETV Throttle Actuator Motor Relay Circuit Malfunction
P1590 A/T TCM to ECM Communication Error in Torque Reduction Request (CVT)
U0101 A/T CVT ECU Timeout (CVT)
P0201 – P0206 Injector Injector Circuit, Cyl. 1 – 6

 

The customer may also complain of a no-start condition, however, dealers may find it difficult to recreate. The condition is caused by condensation freezing inside the relay, rendering it inoperative. Should you suspect very cold weather has caused either or both of theses conditions in an affected vehicle, follow the procedures below and replace four (4) relays with a modified type.

 

Affected Vehicles:

2007 – 2008 Outlander (2.4L 4 cyl & 3.0L V6) built prior to November 20, 2007.

2008 Lancer built prior to November 13, 2007.

 

PROCEDURE:

relay
  1. Identify which type of relay is fitted in the relay box. If the vehicle is fitted with the “Original Black Type,” continue with the following steps. If it is fitted with the “Modified Green Type,” diagnose the condition as per the service manual.
  2. Using the MUT[III, read DTCs and record Freeze Frame Data. Note if the data shows the intake air temperature at approximately -5oF (-20oC) or colder.
  3. Erase any DTCs and start the vehicle.
  4. Check for provisional DTCs.
  5. If no DTCs are reset, perform the following steps to replace the relays.

 

relay NOTE: ONLY INSTALL A NEW RELAY IN LOCATIONS INDICATED IN THE PHOTO.

  1. Replace the following relays with the updated type from the Parts Information section of this bulletin.
  • A-18X A/T Control Relay
  • A-21X Throttle Valve Control Servo Relay
  • A-24X Injector Relay
  • A-27X Starter Relay

 

PARTS INFORMATION

Use the Genuine Mitsubishi Parts listed below.

Description Part Number Qty.
Relay, Power 8627A011 4

 

WARRANTY INFORMATION

This bulletin is supplied as technical information only and is not an authorization to repair.

If an affected vehicle is observed with the above condition, repair as described in this bulletin and submit a normal warranty claim as follows.

Relay Diagnosis and Replacement
Nature Code: 16P Cause Code: 590
Labor Operation No.: 13840195 Time Allowance: 0.4 hr.
Warranty Coverage: Emmisions/Basic Warranty Coverage – 5 years/60,000 miles

 


Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [173.68 KB]

 


 

Bestseller No. 1
Gebildet JD1912 Car Relay Harness 12V 40A 4 Pin SPST 12AWG Harness Sockets with Color-labeled Wires for Automotive Truck Van Motorcycle Boat (Pack of 2)
  • Brand new heavy duty SPST(Single Pole Single Throw) relays with color-labeled wires.
  • Minimum operating voltage 8V, corresponding minimum operating current is 100mA; Standard operating voltage 12V, corresponding standard operating current is 150mA.
  • Small size/Low power consumption/High contact voltage/ High sensitivity.
  • Contact Material: Ag Alloy / Contact Resistance: ≤ 100MΩ.
  • Life Expectancy Electrical: 100,000 Operation, Life Expectancy Mechanical: 10,000,000 Operation.
Bestseller No. 2
TRUE MODS 6 Pack 4-Pin 12V Bosch Style Fused Relay Switch Kit [Interlocking Harness Socket Holder] [14 AWG Hot Wires] [SPST] [30 Amp] 12 Volt Automotive relays with Fuse for Auto Cars
  • Built in fuse socket with included 30A blade fuse with heavy duty 14AWG wires for main contact.
  • Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
  • 12VDC (14V Max) and 30A High Switching Capability.
  • Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
  • Set includes 6 relays, 6 relay harnesses, and 6 blade fuses.
SaleBestseller No. 3
Nilight 50003R Automotive Set 5-Pin 30/40A 12V SPDT with Interlocking Relay Socket and Wiring Harness-5 Pack, 2 Years Warranty
  • High switching capability: Normally open 40A/14V DC and normally close 30A/14V DC. Suitable for Nilight LED light bar wiring harness kit
  • Premium quality: Durable relay and harness socket with 5 wires; Made by high-grade materials to ensure superior quality and long lifespan
  • Male-female slot design: Unique male-female slot design, easy to connect the relay with harness socket, clean and neat after installation
  • Easy wiring: The relay sockets come with different colors for loads/accessories, simple and convenient wiring
  • Package include: 5 x relay and 5 x relay socket with wires.Fit type: Universal fit
Bestseller No. 4
irhapsody 5 Pack 40/30 AMP 12V DC Waterproof Relay and Harness - Heavy Duty 12 AWG Tinned Copper Wires, 5-PIN SPDT Automotive Relay
  • Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
  • 12-volt 5-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
  • Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
  • Primary leads use 12 a.w.g tinned copper wire. Coil leads use 16 a.w.g
  • Nominal Coil Voltage: 12 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Maximum Applied Voltage: 15.6 V DC
Bestseller No. 5
Hamolar 2 Pack 12V 40/30 Amp Car Relay DC 5 Pin SPDT and Harness - Heavy Duty 12 AWG Copper Wires Relays Kit Bosch Style for Automotive Truck Van Motorcycle Boat
  • The 12v relay harness base contains 3*12 AWG and 2*16 AWG cables, length: 5.5 in, which have higher load-bearing capacity and more stable performance.
  • Function: 12VDC (14V Max) 5 Pin SPDT (Single Pole Double Throw) Relay with 40A/30A High Switching Capability.
  • Wire Specifications: White - Ground (85), Blue - VDC (30), Black - Trigger (86), Red - Output N/C (87a), and Yellow - Output N/O (87).
  • The dc car relay adopts waterproof sealing technology at the bottom and a fixed back strip on the back, which is suitable for various complicated installation environments.
  • Relay and harness kit made by high-grade flame retardant materials to ensure superior quality and long lifespan. 2 Years Warranty.
Bestseller No. 6
irhapsody 4-PIN 40/30AMP 12V DC Waterproof Relay with Harness - Heavy Duty 12 AWG Tinned Copper Wires, 1 Pack SPST Automotive Relay
  • Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
  • 12-volt 4-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
  • For the people whose relays are burning, please make sure you are making tight connections (especially on the load wires), read the specs on the item description, and ensure that the operating environment meets the safety requirements of the relay
  • Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
  • Thick 12 gauge wire for the load terminals. Easy to install just make sure you follow the wiring diagram. Works for both positive and negative activation
Bestseller No. 7
Recoil 2 Pack Automotive 5-Pin 30/40A 12V SPDT Relays with Interlocking Relay Sockets and in-line ATC Fuse Holders (2 Pack)
  • Bosch style 12VDC (14V Max) 5-Pin SPDT (Single Pole Double Throw) relay with 40A/30A high switching capability.Interlocking design relay socket harness base for easy cable management & organization
  • The relay sockets are pre-wired with 12" pigtail leads, which are long enough for your installation
  • Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Yellow - Output N/C (87a), and Blue - Output N/O (87)
  • Relay harness sockets are made of 12AWG pure Oxygen Free Copper as conductor to ensure its excellent electrical conductivity.The Included ATC/ATO in-line fuse-holders protect circuits and electrical equipment
  • Package Include: 2 x relays, 2 x relay sockets with wires, and 2 x in-line ATC fuseholders
SaleBestseller No. 8
True Mods 12V Auto Waterproof Fuse 5-Pin Relay Box Block Kit w/ 12AWG + 16AWG Pre-Wired Harness [Bosch Style Relays & Fuses] Universal Relay Panel for DC Automotive Vehicles Cars Marine Boat Jeep UTV
  • REMAP YOUR WIRING - organize, consolidate, and keep track of multiple independent circuits with six relay sockets and six fuse holders.
  • MULTI-TRERRAIN - Our unique "Z" shaped brackets make it possible to securely mount this waterproof relay box just about anywhere.
  • BUILT LIKE A TANK - Made from durable and dependable nylon 66 and sporting an IP65 waterproof rating, our relay box dosent understand the word "can't."
  • COMBINE TO CONQUER - The road ahead just got a bit easier. This relay box kit combines everything you need into one convenient package: a top-notch relay box, 6 Bosch style relays, 10 fuses, terminals, and silicone seals.
  • NEXT LEVEL UPGRADE "“ While neatly color-coded with labels on wires to ensure easy installation, our pre-wired harness features 6x independent inputs with robust 12 AWG power wires to unleash the full potential of the included relays.
SaleBestseller No. 9
Sound Troubleshooting Automotive Relay Tester 12V Auto Relay Diagnostic Tool Small Handheld DIY Car Relay Tester with Battery Clips
  • Easy To Use - The tester will automatically detect the pin position, the release time of the action, and the consistency of the relay in each test phase. If the tester lights up the green LED light, the relay is normal; if the red LED light is on, the relay is abnormal.
  • To Operate - First, clip the alligator clip of the tester to the car battery, the black clip on the negative pole, and the red clip on the positive pole. When the red LED light is on, it means the tester can start the test. Check the relay before testing. Select the appropriate socket according to the pins, insert the relay into sockets, press the "Test" button, and the tester will automatically detect the pin position of the unknown relay.
  • Fitment - Suitable for most general-purpose automotive relays on the market. When testing, it needs to be connected to the car's 11V-15V battery. The car battery must be a 12V battery, and the battery voltage must be between 11V-15V; 2. The applicable coil resistance is preferably above 20 ohms.
  • Compact - Our automotive Relay tester is small and easy to carry around for on-the-go jobs or for easy storage. Its compact design allows easy use no matter where you are.
  • Simple and Quick - With our patented design this relay tester will give you the results you need quickly and easily.
SaleBestseller No. 10
True Mods 10 Pack Bosch Style 5-Pin 12V Relay Switch [SPDT] [30/40 Amp] 12 Volt Automotive Relays for Auto Fan Cars
  • User Manual available for download under Product Information Details
  • Bosch style 5-Pin SPDT (Single Pole Double Throw) Relay
  • 40A/30A High Switching Capability.
  • Pin Specifications: Ground (85), VDC (30), Trigger (86), Output N/C (87a), and Output N/O (87).
  • 10pc Included

Last update on 2024-07-11 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

Leave a Comment

1
Share to...