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November 30, 2020 NHTSA CAMPAIGN NUMBER: 20V741000
Parking Brake Operating Shafts May Corrode
If the parking brake operating shafts bind, the parking brakes may not engage or disengage fully. If the parking brakes do not engage properly, the vehicle could rollaway, increasing the risk of a crash.
NHTSA Campaign Number: 20V741
Manufacturer Mitsubishi
Motors North America, Inc.
Components PARKING BRAKE
Potential Number of Units Affected 21,758
Summary
Mitsubishi Motors North America, Inc. (MMNA) is recalling certain 2016 Outlander and Outlander Sport vehicles. The rust prevention coating on the rear brake operating shafts could have been peeled off during the assembly process. As a result, water entering the rear brake caliper boot may cause the parking brake operating shafts to corrode and possibly bind.
Remedy
MMNA will notify owners, and dealers will replace the rear brake caliper assemblies, free of charge. Owner letters were mailed May 4, 2021. Owners may contact MMNA customer service at 1-888-648-7820. MMNA’s number for this recall is SR-20-005.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Mitsubishi has a Recall
PURPOSE
This campaign bulletin instructs dealers to inspect the rear brake caliper and, if necessary, replace the parking brake caliper body with the countermeasure part.
BACKGROUND
Due to improper assembly operation at the supplier, the coating for rust prevention on the rear brake operating shaft could peel off during the assembly process when the shaft is installed to the rear brake caliper body. As a result, penetrating water from the rear brake caliper boot may cause the brake operating shaft to rust. If this occurs, the rear brake operating shaft may become stuck, potentially causing brake dragging and/or a decrease in parking brake performance. If the parking brake does not operate properly, it could lead to a vehicle rollaway and increase the risk of a crash.
AFFECTED VEHICLES
Certain 2016 Outlander vehicles
Certain 2016 Outlander Sport/RVR vehicles
IMPORTANT
Affected new or used inventory vehicles must be repaired before the vehicle is delivered. Dealers must check their inventory vehicles’ VINs on the Warranty Superscreen to verify whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied.
CUSTOMER NOTIFICATION
A letter will be sent to all owners of affected vehicles telling them to visit their local Authorized Mitsubishi Motors dealer to have the rear parking brake caliper replaced. A sample customer notification letter appears at the end of this bulletin.
REQUIRED OPERATIONS
Before starting this campaign procedure, CHECK THE WARRANTY SUPERSCREEN to verify if the vehicle is an affected VIN for this campaign and that this campaign procedure has not already been completed.
Mitsubishi Motors North America
SR-20-005
Chronology of Defect / Noncompliance Determination
On January 26, 2018, Mitsubishi Motors North America, Inc. (MMNA) submitted a Defect Information Report (DIR), NHTSA ID number 18V-070, to NHTSA concerning the parking brake of certain 2014-2016 MY Outlander and certain 2013-2016 MY Outlander Sport vehicles.
In July 2018, Mitsubishi Motors Corporation (MMC) received a field report from Canada stating that the parking brake lever felt strange and the rear brake caliper was stuck on an Outlander Sport (called RVR in Canada) vehicle, which was outside of the recall population. MMC began an investigation.
From August 2018 to May 2019, MMC received 8 additional field reports from Japan and EU. Investigations revealed the rear brake operating shaft stuck because of rust, even though the shaft had the additional coating for rust prevention. MMC continued its investigation to find out the root cause and started verifying the effectiveness of the shaft coating against rust.
In April 2019, MMSCan received an inquiry from Transport Canada regarding a complaint for a customer who experienced similar failure from a vehicle outside of the recall population and opened an investigation.
From June 2019 to November 2019, MMC conducted reproduction testing with the supplier, and found that the shaft coating had peeled off due to scratch. MMC identified that the scratch to the shaft coating occurred during the assembly process of the rear brake caliper at the supplier. MMC started further reproduction testing with the scratched shaft.
From December 2019 to March 2020, as a result of further reproduction testing, MMC found that the coating to the shaft could potentially peel off from the scratch. MMC continued this reproduction testing.
From April 2020 to October 2020, MMC was able to confirm that the shaft coating could further peel off and rust would progress on the shaft. MMC continued analysing the potential for future field occurrences.
On November 20, 2020, MMC determined that a field action was necessary in the US to address this condition, and advised MMNA to conduct a safety recall.
SEOCONTENT-START
This notice applies to your vehicle, _________________.
Date: January , 2021
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for interim notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2016 Outlander and 2016 Outlander Sport vehicles. Due to improper assembly operation at the supplier, the coating for rust prevention on the rear brake operating shaft could peel off during the assembly process when the shaft is installed to the rear brake caliper body. As a result, penetrating water from the rear brake caliper boot may cause the brake operating shaft to rust. If this occurs, the rear brake operating shaft may become stuck, potentially causing brake dragging and/or a decrease in parking brake performance. If the parking brake does not operate properly, it could lead to a vehicle rollaway and increase the risk of a crash.
MMNA intends to repair your vehicle free of charge (parts and labor). However, the parts that may be required to provide a permanent remedy for this condition are currently not available. MMNA is making every effort to obtain these parts as quickly as possible, and will contact you again by mail with a follow-up recall notice when the remedy parts are available.
What you should do: Once you receive your follow-up notice in the mail advising that parts are available, simply contact your local Authorized Mitsubishi Motors dealer to schedule an appointment to have the repair performed. In the interim, if you believe that your vehicle’s rear parking brake caliper exhibits dragging or decreased performance, you may schedule an appointment with your local Authorized Mitsubishi Motors dealer to have it inspected.
If you have any questions, please contact the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Central Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made within a reasonable time frame and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to https://www.safercar.gov.
If you have already encountered a problem with brake dragging and had it repaired or replaced as a result of this specific condition and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Customer Relations Department, P. O. Box 689040 Franklin, TN 37069
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely,
Mitsubishi Motors North America, Inc. C2005R
***************************************************************************************************************
Page 1 of 11
SR-20-005REV
SUBJECT:
PARKING BRAKE CALIPER SAFETY RECALL
CAMPAIGN – REVISION
No: REV2
DATE: May 2021
MODEL: See Below
CIRCULATE TO: [ X ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN
[ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ]WARRANTY PROCESSOR [ X ] SALES MANAGER
PURPOSE
This campaign bulletin instructs dealers to inspect the rear brake caliper and, if necessary,
replace the parking brake caliper body with the countermeasure part.
BACKGROUND
Due to improper assembly operation at the supplier, the coating for rust prevention on the
rear brake operating shaft could peel off during the assembly process when the shaft is
installed to the rear brake caliper body. As a result, penetrating water from the rear brake
caliper boot may cause the brake operating shaft to rust. If this occurs, the rear brake
operating shaft may become stuck, potentially causing brake dragging and/or a decrease in
parking brake performance. If the parking brake does not operate properly, it could lead to a
vehicle rollaway and increase the risk of a crash.
AFFECTED VEHICLES
Certain 2016 Outlander vehicles
Certain 2016 Outlander Sport/RVR vehicles
CUSTOMER NOTIFICATION
A letter will be sent to all owners of affected vehicles telling them to visit their local Authorized
Mitsubishi Motors dealer to have the rear parking brake caliper replaced. A sample customer
notification letter appears at the end of this bulletin.
REQUIRED OPERATIONS
Before starting this campaign procedure, CHECK THE WARRANTY SUPERSCREEN to verify if the
vehicle is an affected VIN for this campaign and that this campaign procedure has not already
been completed.
Copyright 2021, Mitsubishi Motors North America, Inc.
The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi
Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com).
Affected new or used inventory vehicles must be repaired before the vehicle is delivered.
Dealers must check their inventory vehicles’ VINs on the Warranty Superscreen to verify
whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a
dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment
(including a tire) covered by the notification under a sale or lease until the defect or
noncompliance is remedied.
(5065)
This bulletin supersedes SR-20-005REV issued May, 2021, to update the Parts Information and
Labor Operations sections and clarify the warranty billing process. Revisions are italicized and
indicated by:
J.. MITSUBISHI
MOTORS
◄
Page 2 of 11
SR-20-005REV
REPAIR PROCEDURE
ll. ove’rvi,ew 1of’ R,epJacem,elillt ‘Worik
l lhe1 wmk must lbe, pelfrnmedl aooorc’l ililg to e, vork flow chart shown be1ow.
!in spect t he [aliper Body Assembly to
i den ify 1.vthettler t e [den ifica ion
mark “G” is 011 tlhe part orr not.
If No l
Replace t he [allper Body Assembly
RII brrake f lu id and bleed air
Adju s””” · he pa b:ra~e
pull iin_ margin
ri/o rik completed
2. tnspe,cti,on f or Edlentif,ring Clountermeasur,e, Parts,
‘WorkHow
l lhe• affected palits may have al’reacfry· beelil replaoedl ·1th rnuliltermeas I re parts even if ttlh.e
‘vetfcle is rsted wi. lhilil tlhe r,eca I camp,a·gn of affected vet ri cTe.
Inspect 1h ‘ er “G” letter for ooumermeasure ·demificatio:lil is, stamped near ilhe cal~per ever
nut a. botlh r.e andl rr”ght sfdes. f lilO “(t letter is stamped ars iind irnted below1 go to · em 3
for part r,epl1acemem.
Rear Brake Caliper Assembly G stamp for cm.mtermeas rre
Page 3 of 11
SR-20-005REV
3. Re1placemen1t: of· Caliper Body Asse:mbly
!tJ Remove the parkt lilg brrake riear ca lt:)le,
ail Loose lil t he adjusting n I of . he parik!ililg bra ~e, I e’!Jier in e, cabi lil.
–..,….__ t::~~ ~-AdJll!IS ,·ng nut
NOTE: Park Im g !brake liev er lllil,slde cabin
For· Out’l:ande 1 1
Outlander Sp or~ ,a I d R\liR
(2)1 !Fit hos,e, clamp o. \Er t he parkrlilg lbrrake caliper r1e ·ner
:aJ1 Press to s,quee12ie1
, e tab located on i e retain er of t he pa~ ililg tJra~e, rear cab le, a I cl
pull out 1th e parting brake riear cab e, from the par t tlilg lbrrake b:rac~e•t of the rear Brrake
caliper Assembly
I& CAUTION I ‘ hen p ‘lllng1 aut1 he p a1ikilng b:r,a1k1e rear 1cable, be st1rie not: ·to
da·ma.g,e ~he tab located on ; he ret a mer 1of t e pallifdmg br,aJ!ce rear cab’le. ~It; mg a
1·2.emm lllose 1dllp (NIB2li89lll 10n , he rieta mer·1of ., e p;;i I mg b·rake rea cablle w II
prevent damage to,t he tab du ng t abs 100mpress ,on
Page 4 of 11
SR-20-005REV
f& CAUTION] Be 1caref’ll’l ‘to Imot damage the lboot: ‘Wh’l le pulH g ; e, pa : mg brake re.r
cab e oftof ,; 1 e Ipa rik’lngI br,allce b’r,ac::’ket.
N01TIE: IUse 1’4 MM wrend11 to compr,e,s’S c,ab’le r,et.a Iner
1(31 IReplace ‘lh:e Caliper Body Assembly
:aJ !Remmie, . ‘lh:e bralke lh.o~e, fir om tlil e, Caliperr ~ody Assembly.
[& CAUTION] Remove t:he1 bra’k,e t:lu d . md lbe careful Ino 1:o, ‘et: tlite filuld :adhere to, ‘the
‘Ve ‘le e, Ior pe ‘p , elial parts. After dlsc::,onnec’tlng ; e Ica llper tram tlilte1 lhose, use :a protledlve
cover t:o, avo’.ld ‘the spl age or dlebrts.
I L1. WARNING Do not bend or damage the hose.
Page 5 of 11
SR-20-005REV
! ! Use th’ls metllllodlta help pr,e,vent br,a1c)e ·1 ,uld leakage du mg 1opKa: loni:
Bo rt [Mlil •’251, 21Plaln1 washer EM110 10.s•211, IRu’bber seal
U’l\lll!k110″‘l8″‘lmmJ,. 2 1Gaskets, (firom1·t e ·ve’lilld e),1 and 2 1 its, IMIO)
to [prevll!fllt ·1fl’U:ld ealcage [as II 1 : , lcated tm t ,e p ,c, r,es belowJ1
•
b) R!emove t he Cal1per BodyAssemlblry fmm t i e calipers rpport
!Remove, w1lt :u::,lts1 ililelil r,emove t he Caliper Body Assemlblry from t he caliper supp:ort
caliper Bo cty Assemb1ly
~ /”;;111!11.:Z’-
Caliper support
c], I s1ral] . e, a nmterrmeasure Caliper ~od:y Assemlbl)y o caliper support cm tlhe1 velt,-cle sicle1
•
IFDan~e bolt tigll en ing t orque : 35_~ NIM
[ ,aliper Body Assemlbly
35 ±4 NI m
‘ [al ip er s pport:
l4 CAUTIOfC] Do 111,ot use t e Cal :per Bedy A.ssem’bly llf , e part lls d.ro1pped du mg I’ stal a1tlon.
I & WARNING I Do ot use t e Cal :per Body A.ssem , ly llf· erie Is, eV:ldem:e of dama,g,e·to the
pa:c:kag,lng.
Page 6 of 11
SR-20-005REV
d) Install the brake hose to the caliper Body Assembly
Replace new gaskets on both sides of the metal piece on the brake hose, and t ighten
the connector bolt
Br.ake hose connector bolt tightening torque:30+..:5 N M
30 % 5 N•m
Replace new gaskets
lo .• FIii Brake Fluid and Bleed Air
Bleed the air in the order specified in the drawing below.
! !! IMPORTANT!! ! Use OOTt. brake fluid.
rA CAUTION I For Manual Tr.an.smlsslon vehicles, ensure t he f luid level Is maintained
above the clutch Inlet One at all times.
! II IMPORTANT II ! Do not mix different types of brake fluid.
Page 7 of 11
SR-20-005REV
<IAH 1d’:nv -1 .. l’lic –:>
2
2′ 4 1
j& CAUTIOlf”l ,A-‘terbleed mg a1·r~ clean t e b 1a f luld dr1lp;plng and chec :· e f\lu d llea1k,ag,e.
51. A·ssemble· ,and Ad[ust t e IParikl ng1 Br,a ,e Rea·r C1abl e1 Clh eCik t ‘lile Pa’r Ing !Brake Fon::e·
After adjusti g t he parki lilg brake callle t ravel1 check ihe1 p.altiri-.:JI b:ra 1e1 opeiratT lil_
(1) Install t he pa rking brake rear cab le (on the rear Brake Ca liper Assembly side)
a]1 Put ttle r. if mer of lhe p.airking brakJe, rrearr cable ttirnu .’ t he parkililg ~ever ole of ilhe
rrea rr Bra 1e1 Caliper Assembty lb~ P 111 . ii e, p.a -ng1 brakle rreair cabte i . ntcll i calil tie Led at t he rettatlilerr, ml e gage 1the
1 e a] pi·ece at t he , -p of ttle cabl:e on tlhe calip er ever i ook.
Cable arnkin g
re~ iner brakie rrea rr
Parking l::nake
bracket
Page 8 of 11
SR-20-005REV
CAUTION Be sure to conf l’r1m t hat t he boot Is not ,dlsl ocat ed from t he
metal piece at the tip. If t lile boots come off, return tfl.em to the
111.ormal poslt lo1111.
———~”-“—————-~ I
I
I
I Boot dislocated I
.._ _ – – – – – ——————– – _ ..J
(2) Adjust t he parking brake lever travel
a) Start the elilgilile and depress t he bra~e· pedal strongly twioe or t hree t imes.
NOTE: By depressing the brake pedal, the clearance between the brake pads and rear
brake disc Is adjusted to Its optimum level. The brake pedal should not sink to the f loor
whlle the engine Is running. Perform troubleshootlng to Identify
and repair any Issues.
l & wARNING
I Do not set t he t ravel of t he parking brake fever at a notch I ower ·t han t he
standard ,as tt wm cause dragging •of-the rear brakes.
b) Turn t lile adjusting mrt to adjust the parkililg brake lever t ravel to the standard val’ue.
After adjustment, check for looseness between tlhe adjusting nut and parking brake
lever.
!H odell 10ut’lander, Out lander Sport, RVR
ILever/ Ped’al Operating Force 200N
Lever Travel/Pedal Travel 6 to 7 notches
c) After adjust ing the parking brake lever travel, release tihe parking bra~es and rotate the
rear wheels to check foir dragging ofthe rear brakes.
(3) (iheck tlhe parking brake force.
a) With brake t ester: Confirm whether it satisfies tihe parking brake fome specified in tlhe
periodic inspection service manual.
Page 9 of 11
SR-20-005REV
PARTS INFORMATION
LABOR OPERATIONS
Involved Models Campaign
Op#
Labor
Time Repair Description
2016 Outlander
2016 Outlander Sport/RVR
C2005R01 0.3H Inspection Only
C2005R02 0.9H Inspection and Replace LH Caliper
C2005R03 0.9H Inspection and Replace RH Caliper
C2005R04 1.5H Inspection and Replace Both Caliper
Part Number Part Name Qty Notes
4605B841 Caliper body assy (LH) 1
4605B842 Caliper body assy (RH) 1
4650B827QA Gasket 2*
(2) gaskets required for each caliper
body installation.
(when replacing both calipers a
quantity of 4 must be claimed.)
MZ341022RCL**
DOT4 Brake Fluid
(to be used only for
claims processing on
this recall)
1 (1) per side when caliper is replaced
*Gaskets are packaged 2 pieces per pack. Each caliper uses 1 pack of 2 gaskets per caliper.
When replacing both calipers a quantity of 4 must be entered when submitting the
warranty claim.
**Brake Fluid quantity will vary depending on the repair. If only doing left or right, then use
a quantity of 1. If replacing both left AND right, then use a quantity of 2.
**Order part number MZ320900 if additional brake fluid is required.
bt w· hout llrak.e testerr: Wh1le t he v,et11cle ·s r d up arid i s pa oong braliae lever/pedal is
pul ed/ dep ress,ed for ttle number of notches slhowfl llelow, assemble t ires1 t ighten the
1.ivtieel nuts -o t he t orque of 98 · M, arid confirm ttlat tJhe tires will not ro· ate. OR,
1en~ age · he pa rrking braliaes wl1ille ore;ep in_ t o confir tlhat tJhe vetlicle can Ile stopped.
Model 0111tla I der1, lllut11a1i1der Sport,. a:nd RVR
Notldh li
◄
◄
◄
Page 10 of 11
S R-20-005REV
WARRANTY /RECALL CAMPAIGN CLAIM INFORMATION
Enter all claims as claim type ‘C’ – Recall/Campaign Claims
Please follow the campaign instructions when entering each claim. See the example below.
Recall Claim Header Section
After entering the required customer data and vehicle information, select the applicable
repair campaign and the scenario that was performed. Then, by hitting the “Save and
Continue”.
“ampaign I I I . fo1rmation
Fam pai1gn I~— Ope:rati1on ·C200SR
~lo ‘
Enter As
i;;;;;;;;;;;;;;==:—….__7
Ohe-ck t!h: o · :n1 Umpalgn1 area1 ofthe ·Sup:r,cre :n eachi tslm: to, b:
6-4500 ,CJe rta n of a ve:h’ cl ‘s lgl bilhy. O ty v•N~.s howing ,c:moiS.R as op 1n are
IIA–=:=:::==,=.—‘n olvedl. · · 1.JA ……
IEmpNo
ervJ ce Advi s1or
Emp ·o
Dupllicate Rec.all 1 Ir
Page 11 of 11
SR-20-005
This notice applies to your vehicle, .
Date: May 2021
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which
relates to motor vehicle safety exists in certain 2016 Outlander and 2016 Outlander
Sport vehicles. Due to improper assembly operation at the supplier, the coating for
rust prevention on the rear brake operating shaft could peel off during the
assembly process when the shaft is installed to the rear brake caliper body. As a
result, penetrating water from the rear brake caliper boot may cause the brake
operating shaft to rust. If this occurs, the rear brake operating shaft may become
stuck, potentially causing brake dragging and/or a decrease in parking brake
performance. If the parking brake does not operate properly, it could lead to a
vehicle rollaway and increase the risk of a crash.
What you should do: Please contact your local Authorized Mitsubishi Motors dealer and
schedule an
appointment to have the parking brake calipers inspected and,
if necessary,
replaced. When you bring dealer this letter. (If you
misplace this letter, the dealer will still perform this repair for your vehicle, free of
charge).
What your dealer will do: The dealership will inspect the rear brake calipers and replace the brake caliper body,
as necessary, free of charge.
How long will it take? The time needed for this repair is approximately a ½ hour to 2 hours, depending
on repair. The dealer may need your vehicle for
a longer period of time, but every effort
will be made to minimize your
inconvenience.
If you experience any promptly and/or at no charge, please inform us by
calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4
p.m. (Central Time)
If, after contacting you still have a problem getting this repair made promptly and/or
without charge, you may submit a complaint to
the Administrator, National Highway Traffic Safety Administration,
1200 New Jersey Avenue SE, Washington,
D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-
4236 or go to https://www.safercar.gov.
If you have already encountered dragging or decreased parking brake performance, and had the rear brake
calipers replaced or repaired as a result of these specific conditions and have paid for the repair, you may send
your invoice and original receipt/proof of payment to the following address for
reimbursement Mitsubishi Motors North America Inc., Customer Relations, P.O. Box 689040, Franklin, TN 37068
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply
with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely,
Mitsubishi Motors North America, Inc.
SAMPLE cided tion aft d ake he beco
gging brak
e lea
uthorized e ring your vehicle in, please show the dea
, fo
ip an
ary, me approximate
the inspection results and required rep
y problem having your vehicle repaired p
shi 8
me)
tacting Mitsubishi Customer Relations, y
6 (TTY: 1-800-424-9153), http A
dragg
re
ur original repair order or invoi
bursement consideration:
i A
esso
IMPORTANT SAFETY RECALL
MITSUBISHI
MOTORS
Mitsubishi Motors North America, Inc.
PO Box 6890-40
Franklin, TN 37069
Telephone: 888- 648-7820
www.mitsubishicars.com
***************************************************************************************************************
This notice applies to your vehicle, ______________________.
Date: April 2021
Dear FIRSTNAME LASTNAME,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Reason for notice: Mitsubishi Motors North America, Inc. (MMNA) has decided that a defect which relates to motor vehicle safety exists in certain 2016 Outlander and 2016 Outlander Sport vehicles. Due to improper assembly operation at the supplier, the coating for rust prevention on the rear brake operating shaft could peel off during the assembly process when the shaft is installed to the rear brake caliper body. As a result, penetrating water from the rear brake caliper boot may cause the brake operating shaft to rust. If this occurs, the rear brake operating shaft may become stuck, potentially causing brake dragging and/or a decrease in parking brake performance. If the parking brake does not operate properly, it could lead to a vehicle rollaway and increase the risk of a crash.
What you should do: Please contact your local Authorized Mitsubishi Motors dealer and schedule an appointment to have the parking brake inspected and, if necessary, replaced. When you bring your vehicle in, please show the dealer this letter. If you misplace this letter, the dealer will still perform this repair for your vehicle, free of charge.
What your dealer will do: The dealership will inspect the rear brake calipers and replace the brake caliper body, as necessary, free of charge.
How long will it take? The time needed for this repair is approximately a ½ hour to 2 hours, depending on the inspection results and required repair. The dealer may need your vehicle for a longer period of time, but every effort will be made to minimize your inconvenience.
If you experience any problem having your vehicle repaired promptly and/or at no charge, please inform us by calling the Mitsubishi Customer Relations Department at 888-648-7820. Hours: Monday through Friday 7 a.m. to 4 p.m. (Central Time)
If, after contacting Mitsubishi Customer Relations, you still have a problem getting this repair made promptly and/or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590, or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
If you have already encountered dragging or decreased parking brake performance, and had the rear brake calipers replaced or repaired as a result of these specific conditions and have paid for the repair, you may send your original repair order or invoice and original receipt/proof of payment to the following address for reimbursement consideration:
Mitsubishi Motors North America Inc., Customer Relations, P.O. Box 689040, Franklin, TN 37068
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations.
We appreciate your prompt attention to this matter.
Sincerely,
Mitsubishi Motors North America, Inc.
C2005R
***************************************************************************************************************
(5013)
* * ADVANCE TECHNICAL INFORMATION NOTICE * *
DATE: January 27, 2021
TO: Mitsubishi Motors US and Puerto Rico Dealer Principals, General Managers, Service Managers, and Parts Managers
RE: Parking Brake Caliper Safety Recall Campaign
TIN NO. ATIN-20-SR-005
AFFECTED VEHICLES: Certain 2016 Outlander and 2016 Outlander Sport
PURPOSE
A safety recall will be conducted on certain 2016 Outlander and Outlander Sport vehicles regarding the rear brake calipers.
Due to improper assembly operation at the supplier, the coating for rust prevention on the rear brake operating shaft could peel off during the assembly process when the shaft is installed to the rear brake caliper body. As a result, penetrating water from the rear brake caliper boot may cause the brake operating shaft to rust. If this occurs, the rear brake operating shaft may become stuck, potentially causing brake dragging and/or a decrease in parking brake performance.
An Interim Notification Letter was mailed to affected owners on January 25, 2021. The letter informed customers that parts are not available and that they will be re-notified once an adequate number of parts become available. Additionally, the affected owners were informed that if they believe their vehicle’s rear parking brake caliper exhibits dragging or decreased performance, they may schedule an appointment with their local Authorized Mitsubishi Motors dealer to have it inspected.
If you receive a customer inquiry stating they are experiencing rear caliper dragging or decreased parking brake performance, please verify the vehicle is affected by Recall C2005R on the Superscreen. If you confirm the condition described above exists, following Service Manual procedures, replace the affected rear caliper(s) with service parts, submit a warranty claim for reimbursement, and advise the customer to return once they receive they receive another letter advising them that remedy parts are available.
You will be notified again when additional updates become available. We appreciate your patience while we make the necessary preparations to launch this recall.
IMPORTANT
Affected new or used inventory vehicles must be repaired before the vehicle is sold/delivered. Dealers must check their inventory vehicles’ VINs on the Warranty Superscreen to verify whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to sell/deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied.
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(5045)
* *TECHNICAL INFORMATION NOTICE * *
DATE:
TO:
RE:
TIN NO. May 3, 2021 Mitsubishi Motors US and Puerto Rico Dealer Principals, General Managers, Service Managers, and Parts Managers Parking Brake Caliper Safety Recall Campaign – “Remedy Available” Customer Letters TIN-20-SR-005
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AFFECTED VEHICLES: Certain 2016 Outlander and 2016 Outlander Sport vehicles
PURPOSE
A recall campaign will be released today due to improper assembly operation at the supplier. The coating for rust prevention on the Rear Brake Operating Shaft could peel off during the assembly process when the shaft is installed to the Rear Brake Caliper Body. As a result, penetrating water from the Rear Brake Caliper Boot may cause the Brake Operating Shaft to rust. If this occurs, the Rear Brake Operating Shaft may become stuck, potentially causing brake dragging and/or a decrease in parking brake performance.
Recall Bulletin SR-20-005 outlining the repair procedure will be available today on MEDIC and MDL.
Letters are being mailed on May 4, 2021 to owners of vehicles affected by Recall SR-20-005 “Parking Brake Caliper” notifying them that remedy parts are now available and requesting that they contact their local Authorized Mitsubishi dealership to schedule an appointment to have this Recall performed. Sample copies of the letters are included in the Recall Bulletin for your reference.
The parts will initially be force allocated based on VIN distribution for this recall.
Affected new vehicle inventory VINs can be reviewed on the Mitsubishi Dealer Link in the Most Recent: Open Campaign List available under the service section of “e-reports.” Dealers must review the Warranty Superscreen to confirm if any vehicles in their new or used vehicle inventories are affected, and conduct this campaign prior to delivery to customers. This Recall Campaign Number is: C2005R. When checking for applicability of this campaign, please check for and complete any other open campaigns. Always obtain the customer’s approval before completing a campaign on a customer owned vehicle.
IMPORTANT Affected new or used inventory vehicles must be repaired before the vehicle is sold/delivered. Dealers must check their inventory vehicles’ VINs on the Warranty Superscreen to verify whether the vehicle is involved in this recall campaign. It is a violation of Federal law for a dealer to sell/deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied.
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SEOCONTENT-END
2 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| MITSUBISHI | OUTLANDER | 2016 |
| MITSUBISHI | OUTLANDER SPORT | 2016 |
13 Associated Documents
Remedy Instructions and TSB
RCRIT-20V741-3345.pdf 2666.359KB
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Remedy Instructions and TSB
RCRIT-20V741-9710.pdf 2672.698KB
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Remedy Instructions and TSB
RCRIT-20V741-8065.pdf 2656.736KB
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ISSUED Owner Notification Letter(Part 577)
RCONL-20V741-6015.pdf 110.358KB
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Manufacturer Notices(to Dealers,etc)- Parking Brake Caliper Safety Recall Campaign – Remedy Available Customer Letters
RCMN-20V741-6172.pdf 118.725KB
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Recall 573 Report – Amendment 1
RCLRPT-20V741-4227.PDF 213.749KB
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Recall Acknowledgement
RCAK-20V741-6305.pdf 244.633KB
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Defect Notice 573 Report
RCLRPT-20V741-1612.PDF 213.75KB
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Chronology
RMISC-20V741-6192.pdf 58.514KB
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Manufacturer Notices(to Dealers,etc) – Parking Brake Caliper Safety Recall Campaign
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ISSUED Interim Owner Notification Letter(Part 577)
RIONL-20V741-9945.pdf 127.476KB
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Recall 573 Report – Amendment 2
RCLRPT-20V741-4265.PDF 213.823KB
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Recall Quarterly Report #1, 2021-2
RCLQRT-20V741-9094.PDF 211.172KB
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Latest Recalls Documents
- 【Fit for Disc Brake】 The brake caliper press tool is equipped with two groups of push boards: 7.01x2.36 inches and 4.53x2.17 inches, Suitable for most single and twin pistons floating calipers, twin and quad pistons fixed calipers or some sextuplet pistons fixed calipers (Just make sure the piston calipers space can accommodate the spreader)
- 【Working Principle】The spreader can spreading to push the boards or retracting when finished it. (Ajust by the switch). In expanded mode, the centrally located ratchet screw creates uniform thrust to the push boards that can quickly push several pistons in the caliper at the same time. Effectively save energy and greatly improve efficiency.
- 【How to use】Make the push boards both sides Centralized Alignment the pistons, let both sides of the push boards be forced at the same time (press both sides to assist in starting until push boards press the pistons), swing the handle until the push boards press the pistons to the suitable position, last, ajust the switch, retract the boards to remove the spreader.
- 【Size Reference】Two groups of push boards size: 7.01x2.36 inches and 4.53x2.17 inches; Telescopic range: fully retracted: 1.88”, fully expanded: 3.03”.
- Six - Months Customer Service for Five Bananas Brake Caliper Tool. Pls email us first when you have any problem, we promise will provide the best solutions.
- COMPLETE BRAKE CALIPER TOOL SET: This Orion Motor Tech 24-piece brake caliper tool set includes 2 retaining plates, left and right thrust bolt assemblies, 18 disc adapters, 2 brake hangers, a carry case, and a pair of gloves
- EASY OPERATION: Attach the plate to the handle, select the disc adapter that fits & rotate the pistons back into their calipers to clear your pads; embedded magnets in each thrust bolt assembly easily hold your drive keys & adapters in place during use
- UNIVERSAL COMPATIBILITY: This disc brake caliper tool set includes a large array of adapters to fit most vehicles, including hundreds of American, Japanese, and European models; see below for a full list of compatible models
- DURABLE BUILD: The sandblasted #45 carbon steel construction of our tool set ensures long lasting performance and corrosion resistance even after years of punishing use
- CUSTOM CASE INCLUDED: The heavy-duty blow molded case ensures your tools are securely housed, making it simple to carry them wherever you need to go while keeping everything in place
- Ideal for 4 wheel drive cars/trucks
- Includes left and right handed thrust bolt assemblies
- The kit includes 18 adapters which fit a variety of modern car brands
- 24Pc kits rotates piston back into caliper for fitting of new brake shoes and pads
- Storage case and a pair of gloves included.
- 🔧 Quality Brake Caliper Tool - The brake calipers tool is made of premium quality heavy-duty carbon steel with high hardness, excellent durability and strength, able to withstand high pressure and heavy loads, ensuring that the brake caliper tool is not easy to wear out and deform under prolonged use and repetitive operations, ensuring reliability.
- 🔧 Humanized Design - Brake pad spreader is ergonomically designed and equipped with a padded handle with a non-slip effect. The handle with a width of 0.97 inch provides good grip and comfort for stable and smooth operation. The 360° swing ratchet technology is provided, allowing you to keep the lever in place while swinging the manipulation handle.
- 🔧 Easy installation & Removal - Our brake piston compressor tool simple design makes installing and removing brake pads easy. It effectively compresses the piston to the proper position, easily installs or removes the pads, resets the piston, and facilitates brake system repair and replacement. It is a essential car repair tool for professional mechanics and car owners.
- 🔧 Instructions for Use - You can retract and adjust the distance between the two steel plates by swinging the handle, the adjustment is realized by toggling the reversing switch. Hold the caliper piston compressor tool in the center and apply the proper pressure to activate the ratchet until the proper size is inserted into the caliper, then proceed.
- 🔧 Satisfactory Warranty - We offer a warranty on this tool to your satisfaction. We believe in the quality and performance of our products, if any problem occurs during normal use, we will provide timely after-sales service and warranty support, so that you can rest assured. We hope to meet your needs and provide you with a practical selection of tools!
- Effortless Brake Pad Replacement: Simplify brake pad changing like never before with Orion Motor Tech's brake pad spreader tool! Quickly compress inner brake pads and reset pistons for easy pad replacement
- Smooth & Secure Operation: Experience smooth operation with the 0.4" thick solid steel rod featuring precision threading, while the ergonomic knob provides nonslip performance for seamless compression
- Even Compression: This swivel-designed brake caliper compression tool features a large contact surface, ensuring easy compression & damage-free performance for your brake maintenance tasks
- One for All Your Needs: Whether you're working on cars or light trucks, this brake piston compressor tool seamlessly fits a wide range of vehicles, ensuring broad compatibility for all your brake pad changing needs
- Built to Withstand Tough Use: Constructed from high quality structural steel, this brake caliper compression tool offers outstanding strength, and the electrophoretic coating provides long-lasting corrosion resistance
- Heavy duty brake pad spreader: Use this caliper compression tool to quickly and easily compress or push the brake caliper piston back into place. This brake adjustment tool is suitable for brake piston compression work on a variety of models.
- High-quality 45# carbon steel: This brake caliper tool is forged from carbon steel, which is very strong, wear-resistant and not easy to rust. The solid steel swivel joint (29.9mm) at the tip allows you to apply uniform and precise compression.
- Multiple ways of applying force: The pentagonal knob is smooth and burr-free, and comfortable to hold. The brake pad spreader can also be used with 10mm wrench, which is more labor-saving and quick, reducing hand pressure and fatigue.
- Smoother use process: The threads on the screw are regular and complete, making the operation smooth and the compression quick. The brake pad spreader can make the compressing work faster and easier.
- Professional design: Designed with a combination of precision and functionality, this brake caliper compression tool is suitable for installing brake pads on most domestic and import cars and light trucks.
- 【Excellent Design】: The brake caliper tool is made of high-quality carbon steel, which has been heat-treated, has high hardness, is not easy to deform, and is corrosion-resistant. Pushing the caliper piston back can leave enough space to replace the new brake pads. The handle is made of non-slip rubber, which is comfortable to hold and has uniform force.
- 【Wide Application】: FITHOIST brake caliper compression tool has 2 sets spreading plates,1.57×2.76" and 1.57×2.95".the bigger ones more fit for some sextuplet pistons fixed calipers, smaller ones are suitable for disc brake system with dual and quad pistons fixed calipers, or single and dual pistons floating calipers.The 2 larger push plates can be quickly mounted to the ratchet mechanism using magnets and grooves.This item is for disc barke, not for drum brake.
- 【360°Rotating Ratchet】：The break caliper compression tool features a 360-degree ratchet design that makes it easy to push the piston in from any direction, allowing you to hold the spreader plate in place while you flick the handle back and forth to expand or compress, and prevent damage to your car's brake components.And your hands won't get tired from squeezing.
- 【Easy to Use】:You can adjust the distance between the two steel plates by swinging the handle, and achieve positive and negative adjustment by flipping the reversing switch in the ratchet. Both steel plates require pressure to start the ratchet. When using, squeeze them and swing them several times until they fit the size of the caliper, and then continue to swing,until it can be taken out of the caliper compression tool.
- 【Wonderful Tools】:The brake piston compressor tool comes with 4 brake caliper hangers and 8 rubber tips for hanging the caliper tool, brake hose and other parts, making it easy to check other car parts during brake repair. This tool is suitable for various cars, trucks and commercial vehicles, perfect for replacing brakes at home and in the garage. And it is also a perfect choice as a gift for your husband or parents.If you have any questions, please feel free to contact us and FITHOIST will provide you with the best service:)
- A Complete Set: This is a complete set that include brake caliper press tool, brake pad thickness gauge set, brake caliper hanger hooks and 4pcs steel plates. When you measure your brake pads or compress your brake calipers, it will be a must-have set of tools for your automotive brake system parts repair
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- Centrally located ratchet evenly spreads force in a parallel manner to prevent misalignment of pistons
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- Extended reversing lever allows for easy change from spreading to retracting
- Made in the USA
- EASY-TO-USE DESIGN: Simplify brake pad and shoe replacement by rotating pistons back into the caliper on cars, trucks, or 4-wheel drive disc brake vehicles with this tool set, featuring both right-handed and left-handed thrust bolt assemblies for versatile operation.
- UNIVERSAL COMPATIBILITY: Our 22-piece brake caliper press tool kit includes 18 adapters to accommodate hundreds of vehicle makes and models, such as American, European, and Japanese vehicles, offering comprehensive coverage for various applications.
- HEAVY-DUTY CONSTRUCTION: The disc brake caliper tool set is crafted from carbon steel with a rust-proof blasted finish, this durable tool set is designed to withstand heavy use and accidental drops, making it ideal for DIY novices and professional mechanics alike.
- ORGANIZED STORAGE SOLUTION: The brake caliper press tool kit comes with a sturdy ABS carrying case featuring pre-sized slots for each component, including right and left-handed thrust bolts, two retaining plates, and 18 disc adapters, ensuring easy organization and transport.
- PROFESSIONAL SUPPORT: To guarantee outstanding quality and user experience, each brake caliper tool set includes a detailed user manual with an illustrated parts diagram and access to professional technical support when needed.
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
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